ore magnetic separator
ore magnetic separator
ore magnetic separator
Model No: CTB

Semi Countercurrent Drum Wet Magnetic Separator

● High-Efficiency Magnetic Separation : NdFeB system (3000-5000Gs) for superior mineral processing.

● Durable Construction : 4mm wear-resistant rubber coating, 2-3 year service life.

● Smooth Operation : Counter-current tank prevents clogging and material loss.

● Reliable Sealing : Dual protection against water and corrosion.

● Energy Saving : 5-100t/h capacity, 80% lower operating costs.

● Easy Maintenance : Simple design for continuous operation.

● Custom Solutions : Adjustable specs with specialized versions available.
Quantity :
Contact Now

 CTB Semi Countercurrent  Drum Wet  Magnetic SeparatorOverview 

 
The CTB Series Wet Magnetic Separator represents advanced technology for mineral processing applications. This high-efficiency ore magnetic separator utilizes rare-earth magnetic systems with counter-current tank design, specifically engineered for processing magnetite, pyrrhotite, and roasted ores.
The equipment operates through a process where slurry enters through the feed box, gets diluted by water supply, and undergoes magnetic separation of iron ore through rotating magnetic drums that separate materials into concentrates and tailings.
This wet magnetic separator handles various materials including magnetite, ilmenite, ferrosilicon, and non-metallic minerals, complying with JB/T 7895 industry standards for guaranteed performance reliability in mineral processing operations.
CTB wet semi countercurrent magnetic separator
 

CTB Semi Countercurrent  Drum Wet  Magnetic Separator Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
 

▶ High-Performance Magnetic System

This wet magnetic separator features rare-earth magnetic circuits generating strong fields (3000-5000Gs), ensuring effective magnetic separation of iron ore and ferro-magnetic minerals.

▶ Enhanced Durability

With 4mm wear-resistant rubber layers providing 2-3 years service life, this ore magnetic separator significantly reduces maintenance requirements.

▶ Anti-Blocking Design

The counter-current tank prevents slurry blocking, maintaining consistent performance in magnetic separation of iron ore operations.

▶ Reliable Sealing

Double protection at drum ends prevents water ingress, ensuring this wet magnetic separator operates reliably.

▶ Energy Efficiency

Processing 5-100t/h while consuming only 20% of electromagnetic separators' energy, this ore magnetic separator offers substantial cost savings.

▶ Ease of Operation

Simple structure and convenient maintenance make this wet magnetic separator ideal for continuous mineral processing applications.


 CTB Semi Countercurrent  Drum Wet  Magnetic SeparatorParameters

 

 Model  

Drum Dimensions   (Diameter×Length, mm)

Surface Magnetic Induction Intensity (GS)

Processing Capacity  

 Power   (kw)

Drum Rotational Speed (r/min)

Total Machine Weight (kg)

Average in Sweeping Zone

Maximum Magnetic Induction Intensity

Dry Ore Capacity (T/h)

Slurry Capacity (m³/h)

CTB-44

400×400

1000~4500

2000~7000

1~2

3

1.1

45

350

CTB-46

400×800

1000~4500

2000~7000

1~3

5

1.1

45

600

CTB-66

600×900

1000~4500

2000~7000

5~10

16

1.1

40

705

CTB-69

600×900

1000~4500

2000~7000

8~15

24

1.1

40

830

CTB-612

600×1200

1000~4500

2000~7000

10~20

32

2.2

40

960

CTB-618

600×1800

1000~4500

2000~7000

15~30

48

2.2

40

1340

CTB-712

750×1200

1000~4500

2000~7000

15~30

48

3

35

1500

CTB-718

750×1800

1000~4500

2000~7000

20~45

72

3

35

2100

CTB-918

900×1800

1000~4500

2000~7000

25~50

90

4

28

2900

CTB-924

900×2400

1000~4500

2000~7000

25~75

110

4

28

3500

CTB-1018

1050×1800

1000~4500

2000~7000

40~75

120

5.5

22

4000

CTB-1021

1050×2100

1000~4500

2000~7000

45~88

140

5.5

22

4500

CTB-1024

1050×2400

1000~4500

2000~7000

52~100

160

5.5

22

5000

CTB-1030

1050×3000

1000~4500

2000~7000

65~125

200

7.5

22

6200

CTB-1218

1200×1800

1000~4500

2000~7000

47~90

140

5.5

19

5800

CTB-1224

1200×2400

1000~4500

2000~7000

82~120

192

7.5

19

6200

CTB-1230

1200×3000

1000~4500

2000~7000

80~150

240

7.5

19

7200

CTB-1530

1500×3000

1000~4500

2000~7000

90~170

270

11

14

8100

CTB-1540

1500×4000

1000~4500

2000~7000

115~220

350

11

14

9300

Notes: 1. There are two structures, left - handed and right - handed, according to the installation direction.
2. The surface magnetic induction intensity is determined according to the iron - bearing conditions of different minerals and different separation requirements. The magnetic field intensity range can be customized from 1000GS to 7000GS.

 

→ Click here to get CTB Semi Countercurrent Drum Wet Magnetic Separator quotation  

 CTB Semi Countercurrent  Drum Wet  Magnetic Separator Key Application Scenarios

Mining Industry
 
This wet magnetic separator excels in concentration and tailings recovery for magnetite, ilmenite, and other ferro-magnetic minerals, providing efficient magnetic separation of iron ore in mining operations.

Coal Processing

The equipment removes iron from coal gangue and recovers magnetic medium materials in coal preparation plants, ensuring product quality through effective ore magnetic separator performance.

Construction Materials

For quartz sand, feldspar, and other non-metallic minerals, this wet magnetic separator purifies materials by removing iron contaminants, enhancing final product value.

Metallurgical Industry

The system handles separation of ferrosilicon, manganese ore, and other metal minerals, demonstrating excellent performance in various magnetic separation of iron ore applications.

Environmental Protection

In industrial wastewater treatment, this ore magnetic separator effectively separates magnetic pollutants, supporting environmental compliance and resource recovery.

 → Click here  for more application information  

 RCYA Hump Magnet Magnetic Separator Key Application ScenariosRCYA Hump Magnet Magnetic Separator Key Application Scenarios

 CTB Semi Countercurrent  Drum Wet  Magnetic Separator Operation & Maintenance Guide

nstallation Requirements

Install equipment horizontally with frame flatness ≤2mm to ensure stable operation. Adjust tank-drum clearance (typically 5-10mm) according to processing capacity. Install motor control switches with waterproof/damp-proof protection for safe operation.

Operating Procedures

Pre-startup inspection: Verify lubrication system normalcy, bolt tightness, and absence of abnormal noise. No-load test run: Operate equipment empty for 1 hour, check bearing temperature rise (≤60℃). Load operation: Gradually increase feed to rated capacity, adjust concentrate pipe pressure to ensure thorough cleaning. Shutdown procedure: Stop feeding first, drain slurry from tank before power off.

Maintenance Protocol

Lubrication system: Monthly bearing lubrication (#2-4 calcium grease), biannual reducer oil replacement (#40/50 mechanical oil). Wear parts inspection: Regularly check rubber layer wear (replace if thickness <2mm). Magnetic system maintenance: Annual inspection of magnetic system fixation to prevent loosening.

 CTB Semi Countercurrent  Drum Wet  Magnetic Separator Operation & Maintenance Guide 1 CTB Semi Countercurrent  Drum Wet  Magnetic Separator Operation & Maintenance Guide 2

 
                               

 

CTB Semi Countercurrent  Drum Wet  Magnetic Separator Customized Design

 
CTB Semi Countercurrent  Drum Wet  Magnetic Separator Customized Design

Dimensional Adaptation

Adjustable drum diameter (400-1200mm) and length (400-3000mm) to meet specific capacity requirements.

Magnetic Field Enhancement

High-intensity versions up to 8000Gs available for special mineral separation applications, enhancing magnetic separation of iron ore efficiency.

Material Optimization

Acid-resistant type utilizing 316L stainless steel, high-temperature type handling materials up to 120℃.

Automation Upgrade

Optional PLC control systems enabling remote monitoring and automated operation for this ore magnetic separator.

Special Configurations

Double-drum series design for tailings reprocessing, improving recovery rates in magnetic separation of iron ore operations.

Additional Notes

Standard models offer 5-100t/h processing capacity with 0.75-7.5kW power consumption. Magnetic system warranty: 5 years (annual attenuation <1%). 24-hour technical support and on-site installation guidance services available.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

Posted on

-

A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

Posted on

+

A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

Posted on

+

A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

Posted on

+

A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

Posted on

+

A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.