Fully Automatic Dry Electromagnetic Separator
● ≥99.5% removal rate with dual vibration
● 35% energy reduction, 8+ years lifespan
● Auto-shutdown protection (>100°C/over-current)
● Zero water consumption
● Automatic self-cleaning
● One-button operation
● Handles 0.1-8mm particles
DCZ Fully Automatic Dry Electromagnetic Separator Overview
Designed for precision iron removal from dry powders and granular materials, this advanced system combines vibrating feed technology with DC excitation. The electromagnetic iron separator utilizes 430 stainless steel matrices with adjustable intensity (0-20,000 Gauss).
Ideal for processing lithium cathode materials, quartz sand, and ceramic powders, this electromagnetic metal separator ensures superior purification performance. Its robust construction guarantees reliable operation in various industrial applications.
This dry electromagnetic separator delivers exceptional results for demanding material processing requirements, maintaining high efficiency and consistent performance across different production environments.
DCZ Fully Automatic Dry Electromagnetic Separator Specifications & Features
1. High-Efficiency Separation
2. Intelligent Protection System
3. Energy-Saving Design
4. Easy Operation & Maintenance
DCZ Fully Automatic Dry Electromagnetic SeparatorParameters
Item | Parameters | |||||||
Model | DCZ-100 | DCZ-150 | DCZ-200 | DCZ-250 | DCZ-300 | DCZ-350 | DCZ-400 | DCZ-500 |
Inlet Diameter | DN100mm | DN150mm | DN200 | DN250mm | DN300mm | DN350mm | DN400mm | DN500mm |
Initial Current | 40A | 40A | 40A | 40A | 40A | 40A | 40A | 40A |
Thermal Equilibrium Current | 35A | 35A | 35A | 35A | 35A | 35A | 35A | 35A |
Excitation Power | 8kw | 10kw | 12kw | 14kw | 17kw | 20kw | 22kw | 24kw |
Processing Capacity | 0.2 - 0.5T | 0.5 - 1T | 1 - 2T | 2.5T | 3T | 3.5T | 4T | 5T |
Weight | 450kg | 650kg | 860kg | 1150kg | 1500kg | 1900kg | 2600kg | 3900kg |
Input Voltage | AC380V | Vibration Power: | 0.75kw×2 | Magnetic Field | Intensity: ≤20000GS (Determined by Material Properties and Magnet Selection Requirements) | |||
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DCZ Fully Automatic Dry Electromagnetic Separator Key Application Scenarios
New Energy Materials
High-Purity Quartz
Food Safety
Refractory Materials
DCZ Fully Automatic Dry Electromagnetic Separator Operation & Maintenance Guide
I.Startup Procedure
II.Maintenance Protocol
Daily:Clean matrix gap powder accumulation; Weekly: Inspect cooling circuit pressure (maintain ≥0.4MPa)
Monthly:Calibrate current meters and temperature sensors; Biannually: Replace transformer oil following GB2536-2011 specifications
III.Critical Safety Requirements
⚠️STRICTLY PROHIBITED: Use of non-OEM control cabinets (causes coil burnout as documented in Technical Bulletin 48)
⚠️STRICTLY PROHIBITED: Opening observation windows during equipment operation (risk of dust ejection)
⚠️ REQUIRED PRECAUTION: Maintain minimum 1.5m distance for magnetic cards and electronic devices (verified field interference radius)
DCZ Fully Automatic Dry Electromagnetic Separator Customized Design
Hengji provides tailored solutions for its DCZ Series dry electromagnetic separator, designed to optimize material characteristics, iron removal efficiency, and working conditions. Key customizations include:
Magnetic System: Adjustable intensity (1.2T–1.5T) and multi-layer magnetic guide layouts for fine powders (e.g., lithium materials) or coarse granules (e.g., quartz sand).
Vibration System: Selectable frequency (30/50Hz) and adjustable amplitude (0.5–5mm) to suit materials with varying flowability and adhesion.
Structural Adaptation: Wide hopper or screw feeding inlets for different flow rates and dust control, plus anti-clogging adjustment (5–20mm gap) for fibrous materials.
Cooling & Protection: Water-cooled or energy-saving air/oil cooling systems, with explosion-proof (Ex dⅡBT4) options available.
Smart Control: Auto-adjusting excitation current (±3% accuracy), over-temperature/current protection, and 4G remote monitoring with data tracking.
Ideal as an efficient electromagnetic iron separator for minerals, chemicals, and food processing, the DCZ series ensures high precision, adaptability, and reliability as a dedicated electromagnetic metal separator.
Services Available for HengJI Magnetic Separator Purchasers
Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.
Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.
Rapid Response 24/7 Consultation & 48-Hour Repairs.
Certification Support Training & Compliance Guidance.
Hengji Magnetic Separator Application
Successful application cases of magnetic separation equipment in multiple industries
FAQs
Q: Are you a trading company or a factory?
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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.
Q: What is your payment terms?
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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.
Q: How long is the guarantee period of your products?
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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.
Q: Is it possible to produce customized products ?
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A: Yes, most of our products are produced as required.
Is it possible to provide sample for your factory to do ore-dressing experiment?
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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.