Model No: GTC

Wet Belt Type Magnetic Separator

● 18,000Gs Magnetic Field - Rare-earth NdFeB core

● 99%+ Removal Rate - For ≤5mm weakly magnetic minerals

● Anti-Clogging Design - Reverse discharge system

● Smart Frequency Control - 1-20t/h capacity

● 90% Energy Saving - <5% decay in 10 years

● Multiple Configurations - 304/316L materials available
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  GTC Wet Belt Type Magnetic Separator Overview 

 

The GTC Series delivers breakthrough magnetic separation technology for mineral processing and material purification. This plate magnetic separator features rare earth neodymium magnets achieving 18,000 Gauss intensity - triple conventional strength.

Its anti-clogging design handles ≤5mm particles while sealed construction ensures ≤5% magnetic loss over 10 years. This wet separator system reduces maintenance costs by 60% and operates reliably in harsh conditions.

This belt type magnetic separator combines superior performance with operational economy, ideal for demanding separation applications requiring both precision and durability.

GTC Wet Belt Type Magnetic Separator Overview
 

  GTC Wet Belt Type Magnetic Separator Specifications & Features

GTC Wet Belt Type Magnetic Separator Schematic Diagram
1. Unmatched Magnetic Performance
This plate magnetic separator features ≥99.9% purity neodymium magnets with 40% more magnetic material, delivering 50% larger adsorption area. Its optimized pole arrangement enhances iron capture efficiency by 70%, while this wet separator maintains consistent performance across various material densities.

2. Intelligent Operation

The belt type magnetic separator enables automatic continuous iron removal with 90% labor reduction. Its centralized water control (≥0.25MPa) achieves 30% water savings, while smart sensors automatically optimize operational parameters for peak efficiency.

3. Universal Application

Constructed with full stainless steel and non-magnetic materials, this plate magnetic separator eliminates contamination risks. Available in open or sealed configurations, this wet separator adapts to high humidity and dusty environments without performance compromise.

4. Exceptional Durability

Backed by 10-year warranty, this belt type magnetic separator features anti-oxidation technology and optional tungsten carbide coating that triples service life. The robust construction ensures reliable operation in continuous production environments.


  GTC Wet Belt Type Magnetic SeparatorParameters

 

Model

Magnetic Separation Zone Dimensions (mm)

Processing Capacity (T/h)

Feeding Concentration (%)

Maximum Magnetic Field Intensity (GS)

Separation Particle Size (mm)

Power (kw)

GTC-520

500×2000

3

20 - 25

9000 - 15000

≤2

1.1

GTC-620

600×2000

5

20 - 25

9000 - 15000

≤2

1.5

GTC-820

800×2000

10

20 - 25

9000 - 15000

≤2

2.2

GTC-1020

1000×2000

15

20 - 25

9000 - 15000

≤2

3.0

GTC-1220

1200×2000

20

20 - 25

9000 - 15000

≤2

4.0

GTC-1520

1500×2000

25

20 - 25

9000 - 15000

≤2

5.5

GTC-1820

1800×2000

30

20 - 25

9000 - 15000

≤2

5.5

GTC-2025

2000×2500

35

20 - 25

9000 - 15000

≤2

7.5

GTC-2030

2000×3000

40

20 - 25

9000 - 15000

≤2

7.5

 

→ Click here to get GTC Wet Belt Type Magnetic Separator quotation  

 

GTC Wet Belt Type Magnetic Separator Key Application Scenarios

Non-Metallic Mineral Purification

This wet separator processes quartz sand, feldspar, and kaolin, reducing iron content from 0.5% to 0.01%. The belt type magnetic separator produces 99.99% purity quartz sand for photovoltaic glass.

Weakly Magnetic Mineral Concentration

The plate magnetic separator upgrades hematite and chromite ores, increasing concentrate grade by 15% with ≥92% recovery rate through efficient fine particle separation.

Waste Resource Recovery

This belt type magnetic separator extracts iron from red mud at 8t/h efficiency and removes ≥95% impurities from coal gangue, improving combustion value.

Special Material Refinement

The plate magnetic separator ensures complete iron removal from battery materials and construction aggregates, preventing discharge issues and concrete discoloration.
 
 

 → Click here  for more application information  

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 GTC Wet Belt Type Magnetic Separator Operation & Maintenance Guide

 
 

I.Startup Procedure

1、Level the magnetic plate assembly (tolerance ≤2mm)
2、Verify pipeline sealing and ground resistance (<4Ω)
3、Pre-wet conveyor belt before material feeding
4、Maintain 1-5mm material thickness based on concentration
5、Adjust tension screws for belt tracking correction
6、Perform thorough water rinse after shutdown

             GTC Wet Belt Type Magnetic Separator Startup Procedure
GTC Wet Belt Type Magnetic Separator Maintenance Protocol

II.Maintenance Protocol

Daily:Lubricate bearings with No. 2 calcium-based grease
Monthly:Inspect magnetic circuit sealing, clean residual deposits
Biannually: Replace reducer mechanical oil (Grade HJ40/HJ50)

III.Critical Safety Requirements

⚠️ STRICTLY PROHIBITED: Carrying iron tools within 3m radius during operation
⚠️ STRICTLY PROHIBITED: Placing magnetic-sensitive devices near equipment
⚠️ REQUIRED: Complete power disconnect before cable connection
⚠️ REQUIRED: Avoid speed regulator adjustment after main motor stop

      GTC Wet Belt Type Magnetic Separator Critical Safety Requirements

 

 GTC Wet Belt Type Magnetic Separator Customized Design

                  GTC Wet Belt Type Magnetic Separator Customized Design

Technical Specifications

  • Magnetic Systems: Standard NdFeB (9,000-18,000Gs) / Enhanced Rare-earth (20,000+Gs)
  • Processing Capacity: 1-20t/h models available
  • Special Design: Reverse discharge system prevents clogging
  • Materials: 304 or 316L stainless steel options
  • Protection Level: IP54-65 rated

Performance Features

  • 30% increased adsorption area
  • Frequency control (0-50Hz) for slurry adaptation
  • 40% water reduction with ≥0.25MPa pressure
  • 99.8% removal efficiency proven in quartz applications

Service Support

  • Material testing and 72-hour trials
  • Lifetime maintenance with 5-year magnetic recalibration
  • 30-day delivery including installation
This belt type magnetic separator offers customized solutions for various minerals, while our wet separator models ensure efficient processing with minimal maintenance. The plate magnetic separator design demonstrates exceptional performance in challenging applications.
Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.