Chemical & Ceramics Industries
Hengji Magnetic Separation Solutions for Chemical & Ceramics Industries
Hengji delivers robust magnetic separation technology engineered for the demanding environments of the Chemical and Ceramics sectors. Our equipment effectively safeguards production processes, enhances product quality, protects critical machinery, and unlocks value from waste streams by removing ferrous contaminants at key stages – from raw material handling to waste recovery.
Application Summary :
I. Raw Material Purification & Iron Removal (Contamination Prevention)
• Equipment :
▫ Liquids/Slurries: CYG Series Pipeline Magnetic Rod Filters
▫ Powders/Granules: CQZ Series Fully Automated Inline Magnetic Separators
• Key Performance :
▫ Removes iron fragments, rust scale, and other ferrous contaminants (particle size ≥0.5μm).
▫ Prevents glaze black spots in ceramics and catalyst poisoning in chemical processes.
▫ Increases raw material purity to ≥99.8%.
▫ Improves product yield/pass rate by over 30%.
II. Production Equipment Protection (Reducing Wear & Downtime)
• Equipment : RCYZ Series Vertical Pipeline Permanent Magnetic Separators (for solid particles/granules)
• Key Performance :
▫ Intercepts metal shavings and debris within conveying pipelines.
▫ Significantly reduces wear on pumps, valves, and grinding/milling equipment.
▫ Lowers equipment failure rates by up to 50%.
▫ Achieves substantial maintenance cost savings (e.g., ¥200,000 annually).
Ⅲ. Metal Recovery from Waste Streams (Enhancing Profitability & Sustainability)
• Equipment : CTQ Series High-Intensity Dry Powder Magnetic Separators (for waste slag/residue processing)
• Key Performance:
▫ Recovers ferrous metals from ceramic waste sludge and chemical process residues (recovery rate ≥95%).
▫ Increases reclaimed value per ton of waste by approximately ¥800.
▫ Boosts resource utilization rates to 90%.
Representative Case Studies
Premium Ceramics Manufacturer Eliminates Glaze Defects
▫ Problem: High defect rate (15%) of glaze black spots caused by iron contamination in raw material slurry.
▫ Solution : Installation of CYG-DN100 Magnetic Rod Filters in the raw material slurry feed line.
▫ Result : Glaze black spot defect rate reduced to 0.3%, preventing annual losses estimated at ¥1.2 million from rejected products.
Fertilizer Plant Waste Valorization Project
▫ Problem: High landfill disposal costs and wasted iron resources within process residues.
▫ Solution: Implementation of CTQ-150X1000 High-Intensity Magnetic Separators for waste slag processing.
▫ Result: Annual recovery of 800 tons of iron powder, generating ¥640,000 in revenue and reducing landfill disposal costs by 70%.