grate magnet​
grate magnet​
grate magnet​
Model No: CQZ

Grate Magnet Inline Magnetic Separators

● High-Efficiency Separation: NdFeB magnets with multi-layer grid design for strong adsorption

● Auto Cleaning: Pneumatic-driven magnetic rods with timed cleaning, no downtime

● Energy Saving: Permanent magnet structure, zero power, no pollution

● Durable: 304 stainless steel housing, corrosion-resistant, easy to clean

● Smart Control: Programmable PLC with flexible cleaning cycles

● Safe & Reliable: Fully sealed, explosion-proof and dust-proof

● Wide Compatibility: Suitable for powder processing in food, chemical and pharmaceutical industries
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 CQZ Grate Magnet Inline Magnetic SeparatorsOverview 

The CQZ Series Fully Automatic Magnetic Separator is a high-efficiency inline magnetic separator designed for removing ferromagnetic impurities from powdered and granular materials. Utilizing rare-earth NdFeB permanent magnetic materials in a multi-layer grate magnet configuration, this system ensures optimal magnetic field utilization.

Constructed with stainless steel SUS304, these magnetic grate separators provide durability and corrosion resistance, making them ideal for food, chemical, pharmaceutical, and ceramic industries. The compact design allows seamless integration into production lines as an inline magnetic separator.

The innovative grate magnet arrangement achieves high-efficiency separation with minimal space requirements. These magnetic grate separators ensure enhanced product purity and protect downstream equipment through reliable ferrous contamination removal across various industrial applications.

 CQZ Grate Magnet Inline Magnetic Separators Overview 
 

CQZ Grate Magnet Inline Magnetic Separators Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
 

High-Efficiency Separation Performance

The multi-layer grid-style magnetic rod arrangement delivers strong magnetic field intensity, effectively capturing iron impurities as small as 0.1mm. These magnetic grate separators ensure thorough contamination removal while maintaining continuous material flow.

Fully Automated Operation

Equipped with pneumatic or electric cleaning mechanisms, this inline magnetic separator enables uninterrupted operation without manual intervention. The automated system can be programmed for periodic cleaning cycles based on contamination levels.

Energy Efficiency and Compact Design

The permanent magnetic structure requires no electrical power, resulting in zero energy consumption. The modular construction of these grate magnet systems minimizes footprint requirements while facilitating easy integration.

Maintenance-Friendly Configuration

Quick-release magnetic rods enable simple cleaning procedures, significantly reducing downtime. The accessible design of this inline magnetic separator ensures straightforward maintenance.

Durability and Safety

Stainless steel construction provides excellent corrosion resistance. These magnetic grate separators maintain consistent operation under demanding conditions while ensuring compliance with food and pharmaceutical safety standards.


 CQZ Grate Magnet Inline Magnetic SeparatorsParameters

A variety of standard calibers are available: 200*200mm, 300*300mm, 400*400mm, 500*500mm, 600*600mm, 700*700mm, 800*800mm, 1000*1000mm. More interface sizes can be customized according to customer site requirements.

→ Click here to get CQZ Grate Magnet Inline Magnetic Separators quotation  

 CQZ Grate Magnet Inline Magnetic Separators Key Application Scenarios

Food Processing Industry

This inline magnetic separator purifies powdered food products including flour, starch, and milk powder, ensuring compliance with stringent food safety standards. The system protects processing equipment while maintaining product integrity.

Chemical Industry

The corrosion-resistant grate magnet construction removes metallic contaminants from plastic pellets, rubber powder, and catalysts, preventing equipment damage in various chemical environments. These magnetic grate separators maintain product quality effectively.

Pharmaceutical Manufacturing

Eliminating iron impurities from active pharmaceutical ingredients, this inline magnetic separator meets strict industry purity requirements. The magnetic grate separators ensure compliance with pharmaceutical production standards for powder materials.
 
 
CQZ Grate Magnet Inline Magnetic Separators Key Application ScenariosCQZ Grate Magnet Inline Magnetic Separators Key Application Scenarios

Ceramic Industry

Purifying kaolin and glaze materials through efficient ferrous contamination removal, the grate magnet system enhances finished product quality while protecting sensitive processing equipment in ceramic manufacturing.

Wood Processing

These magnetic grate separators separate metal contaminants from wood chips and sawdust, preventing damage to grinding machinery. The inline magnetic separator ensures uninterrupted operation in wood processing applications.

Packaging Industry

Providing final metal protection before powder product packaging, the grate magnet system serves as the last contamination barrier. These magnetic grate separators ensure product safety in packaging operations.

Recycling Operations

The robust inline magnetic separator filters metallic impurities from recycled materials including plastics, improving material purity and value in recycling applications.

 CQZ Grate Magnet Inline Magnetic Separators Operation & Maintenance Guide
                               

 

Installation Requirements

Install the inline magnetic separator horizontally with proper alignment to production line interfaces. Provide compressed air (≥0.3MPa) or stable power supply, and maintain adequate clearance around the unit for maintenance access.

Operating Procedures

Pre-operation inspection should verify magnetic rod security and mechanism functionality. Choose between automatic mode (programmed cleaning) or manual operation for these magnetic grate separators. Perform regular shutdown maintenance to clean adsorbed iron particles.
 
 
 
 
 
 
               RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide
RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide

Maintenance Schedule

Daily inspection of contamination levels with prompt iron removal. Weekly checking of mechanisms with proper lubrication for the grate magnet system. Thorough internal cleaning during extended shutdowns to prevent material buildup.

Safety Precautions

Never perform manual cleaning during equipment operation of inline magnetic separator. Maintain safe distance between magnetic fields and electronic devices. Operators should wear protective gloves when handling the magnetic grate separators.

      

CQZ Grate Magnet Inline Magnetic Separators Customized Design

 
fully automatic online magnetic separator

Dimensional Adaptations

The inline magnetic separator offers customized diameters from DN200 to DN600 to match specific production line requirements. Single or multi-layer (2-5 layers) magnetic rod configurations enhance separation precision for these magnetic grate separators.

Material Upgrades

Food-grade stainless steel (316L) ensures highest hygiene standards, while wear-resistant coatings handle high-abrasion materials. High-temperature versions withstand material temperatures exceeding 150℃, making these grate magnet systems suitable for demanding applications.

Functional Enhancements

Intelligent monitoring systems provide real-time efficiency tracking and alarm functions. Automated cleaning systems integrate air/water spray mechanisms to reduce manual intervention. Explosion-proof designs ensure safety in hazardous environments for these inline magnetic separator units.

Special Application Modifications

Optimized magnetic rod spacing prevents clogging with high-viscosity materials. High-gradient magnetic fields capture micro-iron particles in ultra-fine powders. Weatherproof enclosures protect magnetic grate separators in outdoor installations.
 
The CQZ series grate magnet technology delivers reliable ferrous contamination removal through advanced automation. With flexible customization options, these inline magnetic separator systems provide comprehensive solutions for high-purity material processing across various industries.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.