Model No: YCX
Permanent Wet High Intensity Magnetic Separator
Quantity :
YCX Permanent Wet High Intensity Magnetic SeparatorOverview
The YCX Magnetic Separator is specialized equipment designed to remove ferromagnetic impurities from various liquids and slurries. As a wet high intensity magnetic separator, it utilizes high-performance NdFeB rare-earth magnets in a multi-layer grid to generate powerful magnetic fields for efficient impurity capture. It features fully automatic or semi-automatic cleaning mechanisms, ideal for continuous production, and offers a compact design with simple operation and low maintenance.
Constructed with core components from SUS304 stainless steel, this permanent wet magnetic separator provides excellent corrosion resistance and meets food-grade hygiene standards. Its robust design ensures reliable performance across diverse industries where liquid purity is critical, delivering consistent results in challenging environments.
YCX Permanent Wet High Intensity Magnetic Separator Specifications & Features
High-Efficiency Separation Performance
The multi-layer magnetic rod configuration delivers a powerful magnetic field, effectively capturing fine iron particles. This wet high intensity magnetic separator ensures thorough contamination removal while maintaining optimal flow rates and processing throughput.
Automated Cleaning Options
Supporting both pneumatic automatic and manual cleaning, certain models enable parallel operation for uninterrupted production. The flexible mechanisms of this permanent wet magnetic separator adapt to various operational needs.
Energy Efficiency and Environmental Benefits
The separation process requires zero energy, eliminating pollution and aligning with green production standards. This wet high intensity magnetic separator reduces operational costs and environmental impact.
Exceptional Durability
With magnetic rods clad in SUS304 stainless steel, the equipment offers superior wear resistance and a long service life. The robust construction of this permanent wet magnetic separator ensures reliability in demanding conditions.
Intelligent Control Systems
Optional PLC programming allows for customized cleaning cycles or synchronization with production lines, providing smart control for the wet high intensity magnetic separator.
Safety and Protection
A fully enclosed structure prevents leaks, while magnetic shielding eliminates interference with other equipment. This permanent wet magnetic separator prioritizes operational safety and protection.
YCX Permanent Wet High Intensity Magnetic SeparatorParameters
Model | Cylinder Diameter ( mm) | Dimensions (mm) | Number Of Magnetic Bars | ||
A | B | H | |||
YCX-80-7 | 273 | 1357 | 870 | 2399 | 7 |
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YCX Permanent Wet High Intensity Magnetic Separator Key Application Scenarios
Food Processing Industry
It effectively purifies liquid ingredients such as fruit juices, sauces, and milk powders, ensuring product safety and quality. The wet high intensity magnetic separator meets strict hygiene standards and protects downstream processing equipment.
Chemical and Pharmaceutical Manufacturing
This application involves removing fine metallic contaminants from medicinal liquids, chemical resins, and coatings to maintain product purity. The permanent wet magnetic separator ensures compliance without affecting sensitive material properties.
Ceramic and Glass Production
The system filters iron particles from glaze materials and kaolin slurries, which is crucial for enhancing final product quality. The wet high intensity magnetic separator guarantees material purity throughout the ceramic manufacturing process.
Environmental Protection
It recovers magnetic suspended solids from industrial wastewater, aiding in environmental compliance and resource recovery. The permanent wet magnetic separator provides a sustainable solution for various environmental applications.
Other Industrial Applications
The technology purifies process slurries in the wood, rubber, and plastic industries, safeguarding equipment and maintaining product integrity. The versatile wet high intensity magnetic separator adapts to a wide range of material characteristics.
YCX Permanent Wet High Intensity Magnetic Separator Operation & Maintenance Guide
Installation Requirements
The wet high intensity magnetic separator must be installed horizontally using flanged connections at the inlet and outlet pipelines. Weather protection covers are essential for outdoor installations. Ensure precise alignment and secure mounting to guarantee the permanent wet magnetic separator achieves optimal operational performance.
Operating Procedures
Before startup, verify all magnetic rods are secure and check air pressure (≥0.3MPa for automatic models). During operation, material flows through the inlet while iron particles are captured on the magnetic rods. Non-magnetic materials exit through the outlet, and contaminants are removed via automatic scrapers or manual cleaning in this wet high intensity magnetic separator.
Maintenance Schedule
Perform weekly cleaning of accumulated iron particles from magnetic rods to maintain separation efficiency. Conduct regular inspections of pneumatic components (for automatic models) and sealing conditions. Before extended shutdowns, ensure all internal materials are drained and the permanent wet magnetic separator is stored completely dry to preserve its long-term functionality.
YCX Permanent Wet High Intensity Magnetic Separator Customized Design
Flexible Dimensions
Available in custom pipe diameters (DN50-DN300) and magnetic rod layers (1-6 layers) to match specific flow rates and space constraints. This wet high intensity magnetic separator can be tailored to your exact process parameters.
Material Upgrades
Optional construction materials including 316L stainless steel and titanium alloy for aggressive chemical environments. These enhancements ensure the permanent wet magnetic separator meets specific corrosion resistance and compliance requirements.
Functional Enhancements
Additional features include vibration attachments for high-viscosity materials, integrated metal detectors for automatic contamination alerts, and explosion-proof designs for hazardous environments, making this wet high intensity magnetic separator adaptable to various operational needs.
Special Application Adaptations
Custom solutions for non-circular pipelines and unique container configurations. The permanent wet magnetic separator can be engineered for special installation scenarios and processing requirements.
The YCX series delivers reliable iron removal through advanced magnetic technology and practical design. With comprehensive customization capabilities, this equipment provides optimal solutions for various liquid processing applications requiring high purity standards and continuous operation.
Services Available for HengJI Magnetic Separator Purchasers
Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.
Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.
Rapid Response 24/7 Consultation & 48-Hour Repairs.
Certification Support Training & Compliance Guidance.
Hengji Magnetic Separator Application
Successful application cases of magnetic separation equipment in multiple industries
FAQs
Q: Are you a trading company or a factory?
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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.
Q: What is your payment terms?
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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.
Q: How long is the guarantee period of your products?
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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.
Q: Is it possible to produce customized products ?
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A: Yes, most of our products are produced as required.
Is it possible to provide sample for your factory to do ore-dressing experiment?
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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.