Model No: CBZ
Automatic Rotary magnets Separator
● High Efficiency: Multi-layer rotating magnetic rods ensure strong adsorption and thorough iron removal
● Auto Cleaning: PLC-controlled timing/sensor activation for unmanned operation
● Energy Saving: Permanent magnet operation with zero power consumption
● Compact & Durable: Stainless steel construction, corrosion resistant, long lifespan
● Smart Control: Adjustable cycle for different materials
● Safe & Reliable: Protective design ensures stable operation and easy maintenance
● Wide Application: Suitable for powder processing in food, chemical, and pharmaceutical industries
● Auto Cleaning: PLC-controlled timing/sensor activation for unmanned operation
● Energy Saving: Permanent magnet operation with zero power consumption
● Compact & Durable: Stainless steel construction, corrosion resistant, long lifespan
● Smart Control: Adjustable cycle for different materials
● Safe & Reliable: Protective design ensures stable operation and easy maintenance
● Wide Application: Suitable for powder processing in food, chemical, and pharmaceutical industries
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CBZ Automatic Rotary magnets SeparatorOverview
The CBZ Automatic Rotary Magnetic Separator represents advanced magnetic separation technology featuring a multi-layer magnetic rod rotating design. This innovative rotary separator automatically removes ferromagnetic impurities from powdered and granular materials using permanent magnetic systems with automatic cleaning mechanisms.
Constructed with SUS304 stainless steel housing meeting food-grade requirements, this sophisticated rotary separator integrates PLC control systems supporting both automatic and manual operation modes. The adjustable separation cycles ensure efficient performance across food processing, chemical manufacturing, and ceramic production applications.
The rotary magnets system demonstrates exceptional reliability in demanding industrial environments while maintaining consistent separation efficiency. The equipment achieves continuous, uninterrupted iron removal operations through its advanced rotary separator design and robust construction.
CBZ Automatic Rotary magnets Separator Specifications & Features
High-Efficiency Separation
The multi-layer magnetic rod assembly rotates continuously in this rotary separator, ensuring optimal exposure to the magnetic field for thorough iron removal. The automatic cleaning mechanism operates without manual intervention, maximizing production efficiency.
Energy-Efficient Operation
Permanent magnetic systems require no electrical power, substantially lowering operational costs. The compact design of this rotary separator minimizes footprint requirements while maintaining high processing capacity.
Automated Control System
PLC-controlled operations support both timed and sensor-activated cleaning modes. The pneumatically-driven cleaning mechanism in this rotary separator ensures stable performance with adjustable separation cycles.
Exceptional Durability
High-performance NdFeB materials maintain magnetic strength with minimal demagnetization. The stainless steel construction offers excellent corrosion resistance, while the robust rotary magnets system ensures long-term reliability.
Safety and Reliability
Rotation direction locking mechanism prevents component detachment. High protection rating safeguards against environmental factors, making this rotary separator secure for various industrial applications.
CBZ Automatic Rotary magnets SeparatorParameters
Standard diameter (mm): 150, 200, 250, 300, 350, 400, 450, 500. Can be customized according to customer's on-site requirements.
→ Click here to get RCYA Hump Magnet Magnetic Separator quotation
CBZ Automatic Rotary magnets Separator Key Application Scenarios
Food Processing Industry
This rotary separator effectively removes iron fragments and magnetic contaminants from flour, starch, sugar powder, and milk powder. The rotary magnets system ensures product safety and quality compliance in food ingredient processing.
Chemical Industry
Eliminating ferromagnetic pollutants from plastic pellets, rubber powder, and pigments, the rotary separator protects processing equipment while maintaining product purity. The rotary magnets handle various chemical materials without contamination risks.
Ceramic and Mining Operations
Separating iron powder and microscopic iron particles from ceramic raw materials and kaolin, this rotary separator enhances product quality. The rotary magnets improve processing efficiency in mining and ceramic applications.
Electronics Manufacturing
Purifying silicon powder and electronic ceramic powders from metallic impurities, the rotary separator ensures material quality for sensitive electronic applications. The rotary magnets maintain precise separation standards.
Pharmaceutical and Feed Production
Guaranteeing iron-free pharmaceutical raw materials and feed additives, this rotary separator complies with strict safety standards. The rotary magnets system supports quality requirements in pharmaceutical and feed manufacturing processes.
CBZ Automatic Rotary magnets Separator Operation & Maintenance Guide
Installation Requirements
Install the rotary separator horizontally to ensure smooth magnetic rod rotation and prevent cleaning mechanism malfunctions. Connect inlet/outlet ports seamlessly with production lines to prevent material leakage. Ensure proper alignment and secure mounting for optimal performance of the rotary magnets system.
Operating Procedures
Power on the system and initiate PLC control, selecting automatic or manual operation modes for the rotary separator. Set parameters using time relays to adjust cleaning cycles (5-30 minutes). Monitor separation performance regularly and clean accumulated iron particles from the rotary magnets.
Maintenance Schedule
Perform daily cleaning of magnetic rods and separation chamber in the rotary separator. Conduct monthly inspections of pneumatic pressure (≥0.3MPa), electrical wiring, and fastening components. For extended shutdowns, thoroughly clean internal components and store rotary magnets assemblies in dry conditions.
Safety Precautions
Avoid using ferrous tools near magnetic fields of the rotary separator. Never touch rotating components during operation. Maintain safe distance for pacemaker users and magnetic storage devices. Ensure proper grounding of the rotary magnets system to prevent electrical hazards.
CBZ Automatic Rotary magnets Separator Customized Design
Dimensional Adaptations
Custom inlet diameters (DN50-DN300) and equipment lengths based on material flow requirements. Tailored configurations ensure the rotary separator matches specific production line layouts and capacity needs.
Magnetic Strength Options
Standard magnetic strength (150-250mT) or enhanced power (300-600mT) available. Custom rotary magnets configurations address specific material characteristics and separation requirements.
Material Upgrades
316L stainless steel construction and polyurethane-coated magnetic rods for specialized applications. Alternative materials enhance the rotary separator performance in unique operational environments.
Functional Enhancements
Vibratory feeding attachments improve material distribution. Metal detector integration enables intelligent control systems. Specialized versions include explosion-proof and high-temperature models (≤80℃) for the rotary separator.
The CBZ Automatic Rotary Magnetic Separator delivers superior performance through efficient iron removal and automated operation. The modular rotary magnets design supports extensive customization, providing reliable solutions from food-grade to heavy industrial applications. Customers can select standard or customized solutions based on production requirements.
Services Available for HengJI Magnetic Separator Purchasers
Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.
Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.
Rapid Response 24/7 Consultation & 48-Hour Repairs.
Certification Support Training & Compliance Guidance.
Hengji Magnetic Separator Application
Successful application cases of magnetic separation equipment in multiple industries
FAQs
Q: Are you a trading company or a factory?
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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.
Q: What is your payment terms?
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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.
Q: How long is the guarantee period of your products?
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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.
Q: Is it possible to produce customized products ?
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A: Yes, most of our products are produced as required.
Is it possible to provide sample for your factory to do ore-dressing experiment?
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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.