magnetic roll separator
magnetic roll separator
magnetic roll separator
Model No: CTQ

Dry Type Perm Magnetic Roll Separator

● High-intensity field: NdFeB magnets, >8000Gs

● 99%+ iron removal: 1-20t/h capacity

● Stepless speed: 40-200 RPM

● 30% energy saving: Maintenance-free

● 8+ years lifespan: Vibration-damped

● Wide compatibility: 0.05-5mm particles

● Compact design: Single-person operation
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 CTQ Type Perm Magnetic Roll SeparatorOverview 

 
The CTQ Series represents cutting-edge dry separation technology with its advanced magnetic roll separator design. This high-efficiency equipment is engineered for continuous automatic iron removal from dry powdery materials.
Featuring a unique ultra-strong full magnetic structure with vibration feeding and elastic support system, this induced roll magnetic separator achieves exceptional separation of ferromagnetic substances from dry powders.
Utilizing high-performance neodymium iron boron materials and computer-optimized magnetic circuit design, this perm roll magnetic separator delivers outstanding magnetic field strength and remarkable iron removal efficiency for various industrial applications.
roller automatic magnetic separator
 

CTQ Type Perm Magnetic Roll Separator Specifications & Features

CTQ Type Perm Magnetic Roll Separator Schematic diagram

Exceptional Performance

The magnetic roll separator utilizes premium NdFeB materials, generating over 8000Gs magnetic strength for thorough iron removal. This ensures consistent performance during continuous operation.

Intelligent Control

Featuring stepless speed regulators (40-200 RPM, 8-40 RPM for specific models), this induced roll magnetic separator allows precise adjustment for different material characteristics and production requirements.
 

Energy Efficiency

With 30% lower energy consumption than similar products, this perm roll magnetic separator offers an eco-friendly solution that reduces operational costs through improved efficiency.

Enhanced Reliability

The elastic vibration support system prevents resonance, ensuring stable operation and exceeding 8 years service life. This magnetic roll separator maintains durability in demanding environments.
       CTQ Type Perm Magnetic Roll Separator Schematic Diagram

CTQ Type Perm Magnetic Roll Separator Schematic Diagram
 

User-Friendly Design

Compact dimensions and simplified installation enable single-person operation. The induced roll magnetic separator features intuitive controls and accessible maintenance points.

Broad Adaptability

Processing dry powders within 0.05-5mm range, this perm roll magnetic separator handles various materials with different characteristics, offering exceptional application versatility.


 CTQ Type Perm Magnetic Roll SeparatorParameters

Model

Magnetic Roll Length (mm)

Maximum Magnetic Field Intensity (GS)

Belt Thickness (mm)

Processing Capacity (T/h)

Motor Power (kw)

CTQ-51

500

12000 - 15000

0.75 - 3

0.5 - 1.2

1.5

CTQ-52

500

12000 - 15000

0.75 - 3

0.5 - 1.2

1.5

CTQ-81

800

14000 - 15500

0.75 - 3

0.8 - 2

2.2

CTQ-82

800

14000 - 15500

0.75 - 3

0.8 - 2

2.2

CTQ-101

1000

14000 - 16000

0.75 - 3

1 - 3

2.2

CTQ-102

1000

14000 - 16000

0.75 - 3

1 - 3

2.2

CTQ-121

1200

14000 - 16000

0.75 - 3

1.5 - 5

2.2

CTQ-122

1200

14000 - 16000

0.75 - 3

1.5 - 5

2.2

→ Click here to get CTQ Type Perm Magnetic Roll Separator quotation  

 CTQ Type Perm Magnetic Roll Separator Key Application Scenarios

Abrasives & Refractories

This magnetic roll separator efficiently purifies silicon carbide and corundum abrasives, while the induced roll magnetic separator handles high-alumina bauxite and other refractory materials, ensuring product quality in manufacturing processes.

Non-Metallic Minerals & Chemicals

The equipment processes quartz sand, feldspar, and graphite minerals, while the perm roll magnetic separator ensures purity in titanium dioxide and pigment processing, protecting downstream equipment.

Food & Feed Industries

The food-grade magnetic roll separator safely removes iron impurities from flour and starch, complying with industry standards. The induced roll magnetic separator also serves feed raw materials, ensuring product safety in animal nutrition.

Additional Applications

This versatile perm roll magnetic separator serves various powder purification needs in pharmaceutical, electronic materials, and other industries requiring iron contamination control.

 → Click here  for more application information  

CTQ Type Perm Magnetic Roll Separator Key Application ScenariosCTQ Type Perm Magnetic Roll Separator Key Application Scenarios

 CTQ Type Perm Magnetic Roll Separator Operation & Maintenance Guide
                               

 

Installation Requirements

The magnetic roll separator requires level installation with reliable grounding. Use 3×4mm² copper cable for power connection. Verify drum rotation direction matches material flow through observation port. Connect vibration feeder according to arrow indicators.

Standard Operation

1、Position collection containers (rear for iron contaminants, front for purified material)

2、Power main switch and vibration feeder

3、Adjust drum speed (40-200 RPM) via regulation handle

4、Modify feed opening and vibration amplitude per production needs

5、Monitor belt tracking during operation, adjusting promptly if needed

This induced roll magnetic separator ensures efficient separation with simple operational controls.

 
 
 
 
 
 
         
                                RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide
RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide

Maintenance

Daily: Clean discharge areas
Weekly: Inspect vibration support system
Monthly: Lubricate bearings
Quarterly: Check electrical circuits
Annually: Replace wear parts during overhaul
Maintain magnetic roller surface cleanliness for optimal performance of this perm roll magnetic separator.

Safety Notes

Never exceed load capacity. Stop immediately if abnormalities occur. Adjust speed gradually. Correct belt deviation by loosening diagonal bearing bolts. Implement dust/moisture protection during storage. Conduct test run after prolonged inactivity before resuming operation.

      

CTQ Type Perm Magnetic Roll Separator Customized Design

 
 CTQ Type Perm Magnetic Roll Separator Customized Design

Dimensional Adaptation

Roller diameter options from 150-600mm and length options from 500-2000mm to meet different production capacity requirements

Magnetic Enhancement

Ultra-high magnetic field strength versions up to 12000Gs for specialized applications

Material Optimization

304/316L stainless steel or ceramic coating options for material contact surfaces

Automation Upgrade

PLC control system integration and remote monitoring module installation

Special Environments

Explosion-proof, food-grade, and high-temperature resistant versions for challenging operating conditions

Supporting Systems

Customized dust removal systems and automated packaging lines

Multi-Stage Configuration

2-3 stage series configurations for higher purity separation requirements

Additional Information

Standard models offer 1-20t/h processing capacity with 1.5-11kW power consumption. Magnetic system warranty: 10 years (annual attenuation <0.5%). On-site installation guidance and operational training services provided. Process optimization solutions available based on specific material characteristics. Support for non-standard customization with fastest delivery within 15 days.

 
Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.