magnetic pulley​
magnetic pulley​
magnetic pulley​
Model No: RCT

Magnetic Head Pulley ​Magnet

● High Magnetic Strength : 150-400mT intensity with deep penetration and low demagnetization

● Durable Construction : Stainless steel shell with smooth/rubber coating options (wear-resistant, anti-stick)

● Zero Maintenance : No electrical drive required, 10-year warranty

● High Efficiency : Removes bottom-layer iron contaminants (outperforms overband separators)

● Temperature Resistance : Standard model withstands 80℃, high-temperature versions available

● Flexible Installation : Operates standalone or integrated with conveyors
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 RCT Magnetic Head Pulley ​MagnetOverview 

 

The RCT Permanent Magnetic Pulley from Hengji Magnetoelectric Machinery Co., Ltd. represents advanced magnetic separation technology. This innovative magnetic pulley utilizes high-performance neodymium iron boron materials to form a composite magnetic system, delivering exceptional magnetic strength and long service life.

The magnetic head pulley is designed for continuous automatic separation of ferromagnetic materials in various industries including cement, mining, steel, chemical, and grain processing. This versatile pulley magnet effectively removes iron contaminants while handling bulk materials.

This magnetic pulley can function either as a standalone iron removal unit or integrate with conveyor systems as a drive pulley, combining material handling and separation capabilities in one efficient solution. The robust construction ensures reliable performance in demanding industrial environments.

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RCT Magnetic Head Pulley ​Magnet Specifications & Features

RCT Magnetic Head Pulley ​Magnet Schematic Diagram
 

High-Performance Magnetic System

The RCT magnetic pulley generates surface magnetic strength of 150-400mT (standard: 150-250mT, special: 300-400mT). Utilizing rare-earth permanent materials, this magnetic head pulley offers deep penetration with low demagnetization over years of operation. The stable magnetic circuit comes with an 8-year quality guarantee.

Durable Construction

Manufactured with 304 stainless steel housing, this pulley magnet provides excellent corrosion resistance. External surface options include stainless steel smooth finish or rubber coating (smooth, diamond, or herringbone patterns). The compact design ensures easy installation and service life exceeding 10 years.

Energy Efficiency

Operating without electrical power, this magnetic pulley achieves zero energy consumption. The magnetic head pulley effectively removes deep iron contaminants, outperforming suspended separators in bottom-layer applications. The maintenance-free system reduces operational costs while maintaining consistent performance.

Temperature Adaptability

Standard models handle temperatures to 80℃, while customized high-temperature versions of this pulley magnet are available for special conditions requiring elevated temperature resistance.


 RCT Magnetic Head Pulley ​MagnetParameters

Model

Max. Magnetic Field Intensity in Brief Table (GS)

Max. Belt Speed (≤m/s)

Max. Material Thickness (≤mm)

Weight (kg)

Overall Dimensions (mm)

4.5

A

B

DØ

L

L1

K

dØ

h

b

RCT-32/40

1500~8000

40

150

728

400

320

500

962

100

45

48.5

14

RCT-32/50

1500~8000

60

198

850

500

320

600

1097

115

50

53.5

14

RCT-40/50

1500~8000

80

250

850

500

400

600

1097

115

55

60

16

RCT-50/50

1500~8000

100

370

850

500

500

600

1097

115

55

60

16

RCT-32/65

1500~8000

70

205

910

650

320

750

1280

135

65

69

18

RCT-40/65

1500~8000

100

405

1000

650

400

750

1280

135

65

69

18

RCT-50/65

1500~8000

130

520

1000

650

500

750

1280

135

70

76

20

RCT-50/80

1500~8000

100

610

1300

800

500

950

1580

135

70

76

20

RCT-65/80

1500~8000

130

720

1300

800

650

950

1661

175

70

76

20

RCT-65/80

1500~8000

150

980

1300

800

650

950

1661

175

90

97

24

RCT-80/100

1500~8000

130

710

1300

1000

800

1150

1861

175

90

97

24

RCT-80/100

1500~8000

170

1200

1500

1000

800

1150

1954

215

90

97

24

RCT-65/120

1500~8000

100

1500

1750

1200

650

1400

2195

215

110

119

32

RCT-100/120

1500~8000

200

1890

1750

1200

1000

1400

2270

255

110

119

32

RCT-100/140

1500~8000

230

2160

2000

1400

1000

1600

2445

255

110

119

32

RCT-125/160

1500~8000

260

2800

2150

1600

1250

1800

2600

255

120

129

32

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 RCT Magnetic Head Pulley ​Magnet Key Application Scenarios

Cement Industry

The RCT magnetic pulley removes iron contaminants from raw materials before crushing, preventing equipment damage and ensuring continuous production in cement manufacturing.

Mining & Mineral Processing

In mineral beneficiation, this magnetic head pulley efficiently separates magnetite and removes iron impurities from non-metallic ores, improving product quality and processing efficiency.

Steel Metallurgy

For sintered ore and pellet processing, the pulley magnet effectively removes iron contaminants, ensuring product quality and protecting downstream equipment in steel production.

Chemical Industry

The equipment handles carbon black, refractory materials and abrasives, providing reliable iron removal and maintaining product purity in chemical operations.

Food Processing

In grain processing operations, this magnetic pulley ensures food safety by removing metal contaminants, complying with industry quality standards.

Recycling & Environmental Applications

For waste processing, the magnetic head pulley facilitates efficient metal separation and recovery, supporting environmental sustainability initiatives.

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RCT Magnetic Head Pulley ​Magnet Key Application ScenariosRCT Magnetic Head Pulley ​Magnet Key Application Scenarios

  RCT Magnetic Head Pulley ​Magnet Operation & Maintenance Guide

 

Installation Options

This magnetic pulley can operate as standalone equipment with discharge accessories (scraper/water flush), integrate with TD-75/AD-80 conveyors as drive pulley, or combine with overband magnets for thick-layer separation.

Commissioning

Ensure frame flatness ≤2mm for horizontal alignment. Adjust tank-pulley gap based on capacity. Verify rotation direction matches material flow (pre-set at factory).
 
 
 
 
 
 
 
 
         RCT Magnetic Head Pulley ​Magnet Operation & Maintenance Guide

RCT Magnetic Head Pulley ​Magnet Operation & Maintenance Guide

Operation

No-load test: Run ≥1 hour checking stability, bearing temperature (≤60℃), and reducer sealing. Load operation: Start with ≥10% concentration at 50% capacity for 2 hours before full operation.

Maintenance

Monthly bearing lubrication (2-4# calcium grease, fill 2/3 space). Replace reducer oil every 6 months (40/50# mechanical oil). Daily: Remove accumulated iron debris; check belt/chain tension.

Precautions

Standard magnetic head pulley suits materials ≤80℃ (high-temperature models available). Safety: Keep pacemaker users away; prevent magnetic items (phones, cards) near pulley magnet.

      

  RCT Magnetic Head Pulley ​Magnet Customized Design

 
     RCT Magnetic Head Pulley ​Magnet Customized Design

Magnetic System Customization

Adjustable magnetic strength from 150-400mT. Special magnetic circuit designs for high magnetic penetration requirements.

Structural Adaptation

Pulley diameter options from 500-650mm (including RCT-50/60, RCT-50/80 models). Drum length matching conveyor belt width specifications. Various output shaft direction configurations available.

Surface Treatment Options

Standard stainless steel smooth surface. Rubber coating options: smooth pattern (anti-sticking), diamond pattern (increased friction), herringbone pattern (high wear resistance).

Special Versions

High-temperature type: Handling material temperatures above 80℃. Corrosion-resistant type: Utilizing special materials for corrosive environments. Explosion-proof type: Meeting requirements for flammable and explosive locations.

Supporting Services

On-site measurement and solution design. Magnetic system upgrades for existing equipment. Lifetime technical support and spare parts supply.
 
The RCT Permanent Magnetic Pulley combines stable magnetic performance, flexible configuration options, and reliable quality, making it the ideal choice for material iron removal across various industries. Hengji Magnetoelectric provides comprehensive services from selection design to after-sales maintenance, ensuring customers achieve optimal operational experience and performance from their magnetic pulley, magnetic head pulley, and pulley magnet investments.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.