Model No: CGT

Full Magnetic Separator Roller

● Strong Magnetic Field : 800-5500Gs adjustable, deep penetration, low demagnetization rate

● High Efficiency : Removes deeply buried iron contaminants (outperforms overband separators)

● Durable Construction : Stainless steel housing, optional smooth/rubber coatings (wear-resistant, anti-sticking)

● Zero Maintenance : No motor drive, 10-year warranty

● Temperature Resistance : Standard 80℃ rating, high-temperature models available

● Flexible Installation : Standalone or conveyor-integrated configurations
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 CGT Full Magnetic Separator RollerOverview 

 

The RCYA Series Permanent Magnetic Separator from Hengji Magnetoelectric Machinery Co., Ltd. delivers efficient pipeline iron removal using high-performance rare-earth magnetic materials. This innovative hump magnetic separator features a neodymium iron boron composite magnetic system optimized for confined spaces.

Specifically designed for extracting iron impurities from non-magnetic materials in closed pipelines, this compact hump magnet handles granular and small lump materials with continuous operation capability. The system provides reliable purification across cement, chemical, plastic, coal, refractory, construction, and food processing industries.

This sustainable solution combines robust performance with minimal space requirements, making it ideal for various industrial applications where efficient iron removal is critical for product quality and equipment protection.

full magnetic roller
 

CGT Full Magnetic Separator Roller Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
 

Superior Magnetic Performance

The CGT magnetic separator roller provides adjustable magnetic strength (800-5500GS) with deep penetration. Using neodymium iron boron materials, this magnetic head roller maintains<3% demagnetization after years of operation. The stable magnetic field requires no maintenance with minimal attenuation.

Durable Construction

Featuring stainless steel housing with optional smooth or rubber surfaces, this rolo magnetico ensures reliable operation. The compact design allows easy installation while guaranteeing over 10 years service life.

Energy Efficiency

Operating without electrical power, this magnetic separator roller achieves zero energy consumption. The exceptional iron removal efficiency makes this magnetic head roller ideal for extracting deeply buried contaminants.

Temperature Adaptability

Standard models handle temperatures to 80℃, with customized high-temperature versions of this rolo magnetico available for special conditions.


 CGT Full Magnetic Separator RollerParameters

 

Drum Outer Diameter (mm)

Max. Surface Magnetic Field Intensity (GS)

Remarks

Φ50

13000

Other specifications such as drum length can be customized according to customer requirements.

Φ80

13000

Φ100

14000

Φ150

15000

Φ160

15000

Φ220

16000

Φ380

16000

Φ500

16000

Φ600

16000

Φ800

16000

Φ1000

16000

→ Click here to get CGT Full Magnetic Separator Roller quotation  

 

 CGT Full Magnetic Separator Roller Key Application Scenarios

Cement Industry

The magnetic separator roller provides essential protection by removing iron contaminants from raw materials before pre-crushing.

Mining and Mineral Processing

In mineral beneficiation applications, this magnetic head roller efficiently separates magnetite and removes iron impurities.

Steel Metallurgy

For sintered ore and pellet processing, the rolo magnetico effectively removes iron contaminants.

Chemical Industry

The equipment handles carbon black, refractory materials, and other chemical products.

Food Processing

In grain processing operations, this magnetic separator roller ensures food safety.

Recycling Applications

For waste processing, the magnetic head roller facilitates efficient metal separation.

 → Click here  for more application information  

 CGT Full Magnetic Separator Roller Key Application Scenarios CGT Full Magnetic Separator Roller Key Application Scenarios

CGT Full Magnetic Separator Roller Operation & Maintenance Guide
                               

 

Installation Options

This magnetic separator roller can operate as standalone equipment with discharge accessories, integrate as drive roller for TD-75/AD-80 conveyors, or combine with suspended separators for enhanced thick-layer separation.

Operation Guidelines

Ensure horizontal installation with flatness error ≤2mm. Adjust magnetic head roller system to position outer edge approximately 60mm below scraper. Control water flow to prevent overflow. Verify rotation direction matches standard marking.
 
 
 
 
 
 
 
         CGT Full Magnetic Separator Operation & Maintenance Guide

RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide

Maintenance Protocol

Monthly bearing lubrication (fill 2/3 space). Replace reducer oil every 6 months. Regularly clean surface accumulation and inspect coating wear. Monitor bearing temperature (≤60℃). Apply anti-rust oil during extended shutdown.

Safety Notes

Standard rolo magnetico prohibits >80℃ materials. Conduct 1-hour no-load test followed by 2-hour 50% load operation before full capacity. Immediately stop if abnormal vibration occurs.

Customization

Various configurations of this magnetic separator roller available including different discharge systems, temperature ratings, and integration options for specific requirements.

      

CGT Full Magnetic Separator Roller Customized Design

 
                     CGT Full Magnetic Separator Roller Customized Design

Magnetic System Customization

Adjustable magnetic strength from 800GS to 5500GS.

Structural Adaptation

Roller diameter options from 200-1500mm. Various output shaft configurations available.

Surface Treatment Options

Stainless steel smooth surface or rubber covering options.

Special Versions

High-temperature, corrosion-resistant, and explosion-proof types available.

Supporting Services

On-site measurement and solution design. Magnetic system upgrades. Lifetime technical support.

The CGT Permanent Magnetic Roller combines exceptional magnetic performance, flexible customization options, and reliable quality, making it the preferred choice for material iron removal across various industries.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.