roller magnets​
roller magnets​
roller magnets​
Model No: CTZ

Semi Permanent Roller Magnets

The CTZ type mid field strong semi magnetic roller (structurally equivalent to the CTZ type mid field strong full magnetic drum and with parameters similar to the RCT type) is a highly specialized magnetic separation equipment.
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 CTZ Semi Permanent Roller MagnetsOverview 

 
The CTZ Permanent Magnetic Roller represents advanced separation technology for bulk material handling. This innovative magnetic conveyor roller efficiently removes ferromagnetic contaminants through its rotating permanent magnetic design.
 
Utilizing high-performance magnetic materials in a composite circuit, these roller magnets deliver exceptional magnetic strength and deep penetration without demagnetization over extended periods. The metal magnet roller ensures reliable continuous operation for iron particle separation.
 
Designed for automatic operation, this magnetic conveyor roller maintains product purity and equipment protection across various industrial applications, providing consistent performance in material handling systems.
semi magnetic roller
 

 CTZ Semi Permanent Roller Magnets Specifications & Features

 CTZ Semi Permanent Roller Magnets Schematic Diagram
 

High Magnetic Performance

The CTZ series magnetic conveyor roller delivers strong magnetic strength, with standard models generating 150-250mT and specialized versions achieving 300-600mT. These roller magnets ensure efficient capture of both large and fine ferrous contaminants throughout material depth.

Maintenance-Free Operation

With stable magnetic performance guaranteed for years, this metal magnet roller requires no electrical power or ongoing maintenance. The permanent magnetic system includes an 8-year warranty on the core magnetic circuit.

Energy Efficiency & Compact Design

Operating without electrical power, these roller magnets offer significant energy savings. The compact magnetic conveyor roller features simple yet durable construction for easy installation in various industrial environments.

Enhanced Separation Capability

Unlike suspended separators, this metal magnet roller effectively removes iron contaminants buried deep within material beds, ensuring thorough purification even with high iron content materials.

Versatile Surface Options

The magnetic conveyor roller offers various surface treatments including stainless steel or rubber-covered options (smooth, diamond, or herringbone patterns), allowing customization based on specific operational requirements.


 CTZ Semi Permanent Roller MagnetsParameters

Model

Drum Diameter (D, mm)

Applicable Belt Width (B, mm)

Drum Length (L, mm)

Max. Magnetic Field Intensity in Brief Table (GS)

Drum Length (L1, mm)

Iron Removal Rate for Powdered Materials (T/h)

Weight (kg)

Overall Dimensions (mm)

A

L1

K

dØ

h

b

CTZ-32/40

320

400

500

1500~8000

0.8

10

120

728

1010

100

50

53.5

14

CTZ-32/50

320

500

600

1500~8000

1

15

150

850

1115

115

50

53.5

14

CTZ-40/50

400

500

600

1500~8000

2

20

240

850

1115

115

55

60

16

CTZ-50/50

500

500

600

1500~8000

3.5

30

360

CTZ-32/65

320

650

750

1500~8000

2

20

210

1000

1350

135

CTZ-40/65

400

650

1500~8000

2.8

30

350

1000

1350

135

CTZ-50/65

500

650

750

1500~8000

4.5

40

420

60

64

18

CTZ-63/65

630

650

1500~8000

7

45

830

90

97

24

CTZ-40/80

400

800

1500~8000

8

55

470

1300

1630

175

70

76

20

CTZ-50/80

500

800

950

1500~8000

10

65

600

CTZ-63/80

630

800

1500~8000

10

80

800

1730

CTZ-80/80

800

800

1500~8000

12

100

980

90

97

24

CTZ-63/100

630

1000

1150

1500~8000

12

120

1200

CTZ-80/100

800

1000

1150

1500~8000

15

140

1300

1500

2000

215

110

119

32

CTZ-100/120

1000

1200

1400

1500~8000

20

180

1580

1750

2270

255

130

140

36

CTZ-125/140

1250

1400

1600

1500~8000

30

250

1950

2000

2555

275

150

161

40

→ Click here to get CTZ Semi Permanent Roller Magnets Magnetic Separator quotation  

 CTZ Semi Permanent Roller Magnets Key Application Scenarios

Cement Industry

The magnetic conveyor roller effectively removes iron impurities from raw materials, protecting crushers and grinding equipment from damage while ensuring final product quality in cement manufacturing processes.

Mining Operations

These roller magnets serve crucial roles in both iron ore beneficiation and non-metallic mineral processing, enabling efficient separation and purification of various ores and minerals.

Steel Industry

In steel production and recycling facilities, the metal magnet roller facilitates scrap metal recovery and impurity removal, supporting efficient resource utilization and quality control.
 
 
 
CTZ Semi Permanent Roller Magnets Key Application Scenarios 1
CTZ Semi Permanent Roller Magnets Key Application Scenarios 2

Chemical Processing

The equipment handles carbon black, chemical raw materials, and various powders, ensuring product purity through effective iron contamination control in chemical manufacturing operations.

Food and Feed Industry

For grain, flour, and animal feed processing, the magnetic conveyor roller provides essential metal contamination protection, complying with food safety standards and preventing equipment damage.

Waste Management

In recycling and waste processing applications, these roller magnets enable efficient metal recovery from waste streams, improving recycling rates and supporting circular economy initiatives.

 → Click here  for more application information  

 CTZ Semi Permanent Roller Magnets Operation & Maintenance Guide
                               

 

Installation Options

This versatile magnetic conveyor roller can be installed as standalone separation equipment, integrated with TD-75/AD-80 conveyors as drive rollers, or combined with suspended separators for enhanced performance.

Operation Procedure

Adjust support bases to align the roller centerline horizontally. Fine-tune magnetic system adjustment rods for optimal separation. When used with conveyors, first adjust the conveyor system before optimizing magnetic settings.

Maintenance Requirements

Regularly inspect bearing lubrication conditions. Replace worn roller surface coverings promptly. Standard roller magnets operate at ≤80℃ - choose high-temperature models for extreme conditions.
 
 
 
 
 
 
 
                  CTZ Semi Permanent Roller Magnets Operation & Maintenance Guide 1
RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide 2

Safety Precautions

Avoid overheating during operation. Conduct regular equipment status checks. Stop immediately if abnormalities occur. Implement moisture and dust protection during extended shutdown periods.

Customization Services

Magnetic strength adjustable (150-600mT). Custom dimensions available. Various surface treatment options. Special high-temperature and corrosion-resistant metal magnet roller models offered.
This robust magnetic conveyor roller ensures reliable operation with minimal maintenance, providing efficient metal separation across various industrial applications.

      

CTZ Semi Permanent Roller Magnets Customized Design

 
CTZ Semi Permanent Roller Magnets Customized Design

Magnetic Strength Adjustment

Magnetic intensity can be tailored from 150-600mT based on material characteristics and separation requirements

Dimensional Customization

Roller diameter and length can be customized to accommodate different conveyor specifications and processing capacities

Surface Treatment Options

Choice of stainless steel smooth surface or various rubber coverings (smooth, diamond pattern, herringbone pattern) to suit different material handling needs

Temperature Resistance

Standard models suitable for temperatures ≤80℃, with high-temperature versions available for demanding environments

Material Selection

Premium stainless steel options for corrosive environments and specialized applications

The CTZ Permanent Magnetic Roller combines exceptional efficiency, energy savings, and maintenance-free operation, making it the ideal choice for iron removal applications across various industries. With flexible customization options and proven reliability, these roller magnets can be tailored to meet diverse application requirements while ensuring optimal performance and long-term value.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.