hump magnet
hump magnet
hump magnet
Model No: RCYA

Hump Magnet Magnetic Separator

● Powerful Magnetic Separation：NdFeB permanent magnets remove 0.1-25kg iron impurities.

● Zero Energy Consumption：Maintains magnetic force for 10+ years, maintenance-free.

● Compact & Easy Install：Lightweight with flange connections.

● Safe & Reliable：Fully enclosed, dustproof/waterproof, no moving parts.

● Manual Cleaning：Drawer-type design, no shutdown required.

● Wide Applications：For cement, chemical, food industries.

● Custom Solutions：Enhanced magnetic strength, size adjustments, explosion-proof options.
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 RCYA Hump Magnet Magnetic SeparatorOverview 

 

The RCYA Series Permanent Magnetic Separator from Hengji Magnetoelectric Machinery Co., Ltd. delivers efficient pipeline iron removal using high-performance rare-earth magnetic materials. This innovative hump magnetic separator features a neodymium iron boron composite magnetic system optimized for confined spaces.

Specifically designed for extracting iron impurities from non-magnetic materials in closed pipelines, this compact hump magnet handles granular and small lump materials with continuous operation capability. The system provides reliable purification across cement, chemical, plastic, coal, refractory, construction, and food processing industries.

This sustainable solution combines robust performance with minimal space requirements, making it ideal for various industrial applications where efficient iron removal is critical for product quality and equipment protection.

 RCYA Hump Magnet Magnetic Separator Overview 
 

RCYA Hump Magnet Magnetic Separator Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
 

High-Efficiency Performance

This hump magnetic separator features neodymium iron boron magnets that generate strong magnetic fields, effectively capturing fine iron impurities while protecting downstream equipment.

Zero Energy Consumption

As a permanent hump magnet, it requires no electrical power, significantly reducing operational costs and environmental impact.

Compact & Easy Installation

The space-saving hump magnetic separator allows flexible installation in limited spaces with minimal modifications.

Low Maintenance

Fully sealed elements provide dust/water resistance. The simple drawer mechanism enables quick cleaning without special tools.

Long Service Life

Maintains over 90% magnetic strength after 10 years of continuous operation, ensuring reliable performance.

Safe Operation

Flange connections and no moving parts ensure secure, vibration-free operation in sensitive environments.


  RCYA Hump Magnet Magnetic SeparatorParameters

RCYA1

Model

Applicable Capacity (T/h)

Duct Dimensions (L×W×H, mm)

Permanent Magnet Dimensions (L×W×H, mm)

Flange Interface Dimensions (L×W, mm)

Applicable Angle with Ground

Weight (kg)

Applicable Materials

RCYA1-15

15

800×600×150

500×300×220

600×220

190

Small lumps

RCYA1-30

30

950×600×170

600×400×240

700×230

240

RCYA1-50

50

1000×700×180

700×500×240

800×280

405

RCYA1-80

80

1100×750×200

800×550×240

900×300

40° - 50°

790

RCYA1-100

100

1200×900×240

900×700×300

1000×320

1050

RCYA1-150

150

1300×1000×240

1150×650×320

1100×350

1280

RCYA1-200

200

1400×1100×260

1350×800×340

1300×380

1650

RCYA1-300

300

1600×1400×320

1550×1200×380

1500×400

2200

RCYA2

Model

Applicable Capacity (T/h)

Duct Dimensions (L×W×H, mm)

Permanent Magnet Dimensions (L×W×H, mm)

Flange Interface Dimensions (L×W, mm)

Applicable Angle with Ground

Weight (kg)

Applicable Materials

RCYA2-15

15

800×500×200

500×300×120(1)
500×70×30(2)

600×300

170

Powdery

RCYA2-30

30

900×600×250

600×400×140(1)
800×70×30(2)

700×350

260

RCYA2-50

50

1000×700×300

700×400×180(1)
700×70×30(2)

800×400

55° - 75°

300

RCYA2-80

80

1100×800×300

800×500×200(1)
900×70×30(2)

900×400

710

RCYA2-100

100

1200×900×300

900×600×300(1)
900×70×30(2)

1000×400

950

RCYA2-120

120

1200×1000×300

1000×700×300(1)
900×70×30(2)

1100×400

1100

RCYA2-200

200

1200×1200×350

1200×900×350(1)
1200×70×30(2)

1300×450

1350

→ Click here to get RCYA Hump Magnet Magnetic Separator quotation  

 RCYA Hump Magnet Magnetic Separator Key Application Scenarios

Cement Industry

This hump magnetic separator removes iron from raw materials and coal powder, protecting equipment and ensuring product quality.

Chemical Processing

The hump magnet purifies plastic granules and fertilizers, preventing contamination in manufacturing operations.

Coal Handling

Separates tramp iron from coal streams, protecting crushers and improving product quality.

Refractory Materials

Purifies kaolin and ceramic raw materials, maintaining purity standards for premium applications.

Construction Materials

Provides reliable iron removal for glass sand and construction aggregates, enhancing product value.

Food Processing

Food-grade hump magnet safely removes iron particles from grains and flour, complying with international standards.

 → Click here  for more application information  

 RCYA Hump Magnet Magnetic Separator Key Application ScenariosRCYA Hump Magnet Magnetic Separator Key Application Scenarios

 RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide
                               

 

Installation Requirements

Proper flange connection ensures pipeline sealing and prevents material leakage. Adequate operational space must be provided for drawer-type iron removal mechanism maintenance. Keep precision instruments and magnetic storage devices away from the strong magnetic field area.

Operating Procedures

During normal operation, ferrous contaminants are automatically captured on the magnetic surface as materials flow through the pipeline. For iron removal: release the drawer fastening knobs, pull out the collection drawer, operate the cleaning mechanism to remove captured contaminants, then securely close and fasten the drawer.
 
 
 
 
 
 
              RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide
RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide

Maintenance Protocol

Perform thorough cleaning of magnetic elements after each operational cycle to maintain optimal performance. Regularly remove accumulated dust around the equipment and inspect all fasteners following cleaning operations to ensure secure installation.

Safety Precautions

⚠️ Avoid using iron tools near the magnetic field, especially sharp instruments
⚠️ Persons with cardiac pacemakers must maintain safe distance from operating equipment
⚠️ Keep magnetic-sensitive devices (credit cards, electronic devices) away from the operational area

      

RCYA Hump Magnet Magnetic Separator Customized Design

 
RCYA Hump Magnet Magnetic Separator Customized Design

Customization Services

Hengji offers comprehensive customization options to meet specific application requirements:

Magnetic Strength

Standard and enhanced magnetic versions available for different iron removal requirements

Dimensional Adaptation

Custom sizes designed according to pipeline diameters and material flow characteristics

Material Selection

Stainless steel (304/316L) or wear-resistant coatings for corrosive or high-abrasion environments

Connection Systems

Flange specifications and installation angles adjustable according to site conditions

Special Applications

Food-grade and explosion-proof designs available for industry-specific requirements
 
The complete customization process includes Requirement Communication → Solution Design → Prototype Manufacturing → Testing & Acceptance → Mass Production, typically completed within 30 days. Each hump magnetic separator is engineered to provide optimal performance in specific operational conditions, ensuring maximum efficiency and reliability.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.