self cleaning magnetic separator
self cleaning magnetic separator
self cleaning magnetic separator
Model No: RCYG

Self Cleaning Pipeline Magnetic Separator

● High Efficiency : Multi-magnet system achieves ≥95% iron removal rate

● Self-Cleaning : Continuous automatic operation, no downtime required

● Zero Energy : Permanent magnet drive, no power consumption

● High Temperature : Standard 125℃, custom 200℃ versions

● Compact Design : Pipeline integrated, minimal footprint

● Patented Technology : Hidden discharge port

● Wide Compatibility : For cement/food/chemical industries

● Customizable : Size/angle/material options available
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 RCYG Self Cleaning Pipeline Magnetic SeparatorOverview 

 

The RCYG Series Pipeline Self-Cleaning Permanent Magnetic Separator from Hengji Magnetoelectric Machinery features an innovative automated iron removal system. This advanced pipeline magnetic separator utilizes a patented multi-group moving magnetic assembly for exceptional continuous operation efficiency.

Installed directly within material conveying pipelines, this self-cleaning magnetic separator automatically removes ferrous impurities from powdered materials without interrupting production flow. The system employs high-temperature resistant neodymium magnetic materials to ensure reliable performance.

This self-cleaning magnetic separator delivers exceptional results across multiple industries including cement, ceramics, construction materials, chemical processing, and food production, where maintaining consistent product purity is essential.

 

RCYG Self Cleaning Pipeline Magnetic Separator Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram

High Efficiency & Automation

This pipeline magnetic separator achieves 50% higher iron removal efficiency through its innovative multi-group magnetic assembly. The self cleaning magnetic separator operates fully automatically without manual intervention.
 

Energy Saving & High Temperature

Consuming only 10% of electromagnetic systems' energy, this pipeline magnetic separator significantly reduces costs. These pipeline magnets withstand temperatures up to 200°C.
 

Compact & Low Maintenance

The space-saving self cleaning magnetic separator requires minimal installation space. Its sealed magnetic assemblies ensure minimal maintenance needs.

Patented Technology

This pipeline magnetic separator utilizes multiple patented technologies for reliable performance in various industrial applications.


 RCYG Self Cleaning Pipeline Magnetic SeparatorParameters

 

Model

Optimal Throughput (T/h)

Max Throughput (T/h)

Max Removable Iron Particle Size (mm, adjustable)

Motor Power (kw)

Weight (kg)

Overall Dimensions (L×W×H, mm)

Interface Dimensions (A×A, mm)

RCYG-30

30

50

≤30 adjustable

0.37

160

950×450×850

300×300

RCYG-50

50

80

≤50 adjustable

0.37

280

1000×400×900

350×350

RCYG-100

100

150

≤60 adjustable

0.37

430

1100×510×970

400×400

RCYG-150

150

200

≤60 adjustable

0.55

510

1250×610×1070

500×500

RCYG-200

200

300

≤100 adjustable

0.55

620

1400×740×1380

600×600

RCYG-300

300

500

≤120 adjustable

0.55

890

1500×840×1470

700×700

RCYG-400

400

800

≤140 adjustable

0.75

1270

1700×950×1580

800×800

RCYG-500

500

1000

≤150 adjustable

0.75

1560

1800×950×1780

1000×800

RCYG-600

600

1200

≤160 adjustable

1.5

2150

2000×1240×1910

1100×900

RCYG-700

700

1400

≤160 adjustable

1.5

2340

2000×1340×2010

1200×1000

RCYG-800

800

1600

≤180 adjustable

1.5

2610

2100×1440×2110

1300×1100

RCYG-900

900

1800

≤180 adjustable

1.5

2800

2200×1540×2210

1400×1200

RCYG-1000

1000

2000

≤180 adjustable

1.5

3290

2400×1640×2310

1500×1300

RCYG-1500

1500

2200

≤200 adjustable

2.2

4000

2500×1740×2410

1600×1400

→ Click here to get RCYG Self Cleaning Pipeline Magnetic Separator quotation  

 

 RCYG Self Cleaning Pipeline Magnetic Separator Key Application Scenarios

Cement & Ceramics Industry

This pipeline magnetic separator effectively purifies raw materials and coal powder, protecting grinding equipment and ensuring final product quality in cement and ceramic production.

Chemical Processing

For plastic granules and fertilizer materials, this self cleaning magnetic separator prevents contamination while maintaining processing efficiency in chemical manufacturing operations.

Food Processing

The food-grade pipeline magnetic separator safely removes iron particles from flour and starch, complying with international food safety standards.

Metallurgical Industry

These pipeline magnets ensure high-purity standards by removing ferrous contaminants from various metal powders and mineral concentrates.

Power Generation

In coal-fired plants, this self cleaning magnetic separator protects equipment by removing iron contaminants from coal powder, ensuring safe operation.

Construction Materials

The pipeline magnetic separator handles quartz sand and ceramic raw materials, providing efficient iron removal for non-metallic mineral purification.

 → Click here  for more application information  

RCYG Self Cleaning Pipeline Magnetic Separator Key Application Scenarios

 RCYG Self Cleaning Pipeline Magnetic Separator Operation & Maintenance Guide
                               

 

Installation Requirements

Maintain pipeline inclination angle between 55°-60° for optimal performance. Ensure ambient temperature does not exceed 45°C and pipeline negative pressure remains ≥-50Pa. Install weather protection facilities for outdoor applications to prevent environmental damage.

Working Principle

As materials flow through the inclined pipeline, ferrous contaminants are attracted to the pipe wall by powerful pipeline magnets. The moving magnetic assemblies transport captured impurities to hidden discharge ports for automatic removal while clean materials continue through the system by inertial force.
 
 
 
 
 
                                                                             RCYG Self Cleaning Pipeline Magnetic Separator Operation & Maintenance Guide
RCYA Hump Magnet Magnetic Separator Operation & Maintenance Guide

Operation and Maintenance

Inspect all connection points for tightness before startup. Perform regular cleaning of accumulated iron contaminants (recommended after each shift). Monthly inspection of magnetic assembly operation status is essential. Maintain equipment cleanliness to prevent dust accumulation and ensure optimal performance.

Safety Precautions

⚠️ Prohibited: Use of iron tools near magnetic field areas
⚠️ Restricted: Opening inspection doors during equipment operation
⚠️ Precaution: Personnel with cardiac pacemakers must maintain safe distance
⚠️ Warning: Keep magnetic storage devices at safe distance from operational equipment

      

RCYG Self Cleaning Pipeline Magnetic Separator Customized Design

 
                        RCYA Hump Magnet Magnetic Separator Customized Design

Performance Customization

▪ Standard type: ≤125°C operating temperature
▪ High-temperature type: ≤200°C capability
▪ High-intensity type: 30% enhanced magnetic strength

Structural Adaptation

▪Pipe diameter options: DN100-DN500
▪Adjustable installation angle: 50°-70°
▪Connection types: Flange/quick-disconnect fittings

Material Selection

▪Standard construction: 304 stainless steel
▪Food-grade quality: 316L stainless steel
▪Wear-resistant option: Ceramic-lined or wear-resistant steel plate

Special Requirements

▪Explosion-proof certification
▪Intelligent monitoring systems
▪Remote control interface capability
 
The comprehensive customization process includes requirement analysis → solution design → prototype development → testing validation → mass production, typically completed within 4-8 weeks. Each self cleaning magnetic separator is engineered to provide optimal performance in specific operational conditions, ensuring maximum efficiency and reliability for specialized applications.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.