High Intensity Pipeline Filter Magnetic Separator
RCYF High Intensity Pipeline Filter Magnetic Separator Overview
The RCYF Series Pipeline Permanent Magnetic Separator from Hengji Magnetoelectric Machinery provides a professional solution for efficient iron removal. This innovative separator utilizes high-performance neodymium iron boron magnets to generate a powerful magnetic field.
Designed for powdered, granular, and small lump materials, this dry high-intensity magnetic separator allows for vertical installation directly into conveying pipelines. This enables continuous, automatic iron removal during material handling.
With its compact structure, high efficiency, and zero energy consumption, the system is widely used in the cement, construction materials, chemical, food processing, and plastic industries.
RCYF High Intensity Pipeline Filter Magnetic Separator Specifications & Features
1.High Efficiency & Energy Saving
- This pipeline filter separator utilizes powerful rare earth magnets for effective iron removal. The dry high intensity magnetic separator operates with zero energy consumption, significantly reducing operational costs.
2. Space Optimization & Continuous Operation
Featuring a compact vertical design, this pipeline filter separator enables easy integration and uninterrupted processing. The system ensures smooth production flow without downtime.
3. Low Maintenance & Long Life
Requiring only periodic cleaning, this dry high intensity magnetic separator maintains over 90% magnetic strength after 10 years. The fully sealed design ensures reliable performance with minimal maintenance.
4. Safe Operation
With no moving parts, this pipeline filter separator operates silently and vibration-free, ensuring safety in various industrial environments.
RCYF High Intensity Pipeline Filter Magnetic SeparatorParameter
Model | Applicable Capacity (T/h) | Duct Dimensions (L×W×H, mm) | Permanent Magnet Dimensions (L×W×H, mm) | Flange Interface Dimensions (L×W, mm) | Installation Method | Weight (kg) |
RCYF-15 | 15 | 300×300×600 | 300×250×80 | 360×360 | Suitable for 90° vertical duct installation | 105 |
RCYF-30 | 30 | 400×400×700 | 400×300×85 | 460×460 | 195 | |
RCYF-50 | 50 | 500×500×800 | 500×400×85 | 600×600 | 310 | |
RCYF-100 | 100 | 600×600×1000 | 600×450×180 | 700×700 | 470 | |
RCYF-200 | 200 | 700×700×1200 | 700×500×210 | 840×840 | 680 | |
RCYF-300 | 300 | 800×800×1400 | 800×700×210 | 940×940 | 890 | |
RCYF-500 | 500 | 900×900×1500 | 900×800×250 | 1040×1040 | 1100 | |
RCYF-600 | 600 | 1000×1000×1600 | 1000×800×250 | 1140×1140 | 1310 | |
RCYF-800 | 800 | 1100×1100×1700 | 1100×900×250 | 1240×1240 | 1560 | |
RCYF-1000 | 1000 | 1200×1200×1800 | 1200×1000×300 | 1340×1340 | 1820 | |
RCYF-1500 | 1500 | 1300×1300×2000 | 1300×1100×300 | 1440×1440 | 2060 |
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RCYF High Intensity Pipeline Filter Magnetic Separator Key Application Scenarios
Cement Industry
Construction Materials
Chemical Processing
Food Processing
Coal Industry
Refractory Materials
RCYF High Intensity Pipeline Filter Magnetic Separator Operation & Maintenance Guide
1.Installation Requirements
2. Operating Procedures
Normal Operation: Ferrous contaminants are automatically captured by strong magnetic force during material flow
Regular Cleaning:
- Shut down equipment and open inspection door
- Remove adsorbed iron contaminants using non-magnetic tools
- Close inspection door securely after cleaning completion
3.Maintenance Protocol
4. Safety Precautions
⚠️ Restricted: Personnel with cardiac pacemakers must maintain safe distance
⚠️ Precaution: Keep magnetic-sensitive devices (mobile phones, credit cards) away from operational areas
RCYF High Intensity Pipeline Filter Magnetic Separator
Performance Customization
Dimensional Adaptation
Material Options
▪ Standard: 304 stainless steel
▪ Corrosion-resistant: 316L stainless steel
▪ Wear-resistant: Ceramic-lined interior
Connection Systems
Special Applications
▪ Food-grade configurations
▪ Explosion-proof certifications
▪ High-temperature designs (up to 150°C)
The customization process includes technical consultation to final delivery, typically completed within 20-30 working days. Each pipeline filter separator is engineered for optimal performance in specific operational conditions.
Services Available for HengJI Magnetic Separator Purchasers
Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.
Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.
Rapid Response 24/7 Consultation & 48-Hour Repairs.
Certification Support Training & Compliance Guidance.
Hengji Magnetic Separator Application
Successful application cases of magnetic separation equipment in multiple industries
FAQs
Q: Are you a trading company or a factory?
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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.
Q: What is your payment terms?
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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.
Q: How long is the guarantee period of your products?
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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.
Q: Is it possible to produce customized products ?
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A: Yes, most of our products are produced as required.
Is it possible to provide sample for your factory to do ore-dressing experiment?
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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.