suspended plate magnet
suspended plate magnet
suspended plate magnet
Model No: RCYB

Belt Permanent Suspended Plate Magnet

● High Magnetic Strength : NdFeB magnets remove iron pieces (0.1–25 kg).

● Zero Maintenance : No power, no energy cost, 10+ year service life.

● Wide Compatibility : Indoor/outdoor use. Works from -20°C to 40°C.

● Simple Setup : Suspended type, manual cleaning.

● Deep Penetration : Effective even in thick material layers.

● Intrinsically Safe : No electricity, no sparks, suits explosive atmospheres.
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 RCYB Belt Permanent Suspended Plate MagnetOverview 

 
The RCYB Series Suspended Permanent Magnet Separator from Weifang Hengji Magnetic & Electrical Machinery Co., Ltd. utilizes high-performance NdFeB permanent magnetic systems. This suspended plate magnet is designed for automatic removal of ferrous impurities from non-magnetic materials on belt conveyors, vibratory feeders, and chutes.
This robust suspended belt magnet offers zero energy consumption, deep magnetic penetration, and minimal maintenance requirements. Its optimized structure delivers high magnetic strength, making it particularly effective for thick-layer material processing applications.
The suspended permanent magnet provides a reliable solution for various industries including power generation, mining, metallurgy, building materials, and chemical processing. The equipment ensures efficient iron removal while maintaining operational efficiency in diverse industrial environments.
 RCYB Belt Permanent Suspended Plate Magnet Overview 
 

 RCYB Belt Permanent Suspended Plate Magnet Specifications & Features

RCYB Belt Permanent Suspended Plate Magnet Schematic Diagram
 

Superior Magnetic Strength:

Built with high coercivity and high remanence NdFeB magnets, the RCYB ensures consistent magnetic force, effectively extracting ferrous particles weighing from 0.1kg to 25kg.

Maintenance-Free Operation:

Requires no electricity or cooling systems, significantly reducing operating costs. Its durable construction guarantees a service life of over 10 years.

Compact and Lightweight:

The unit is designed for easy installation even in space-restricted environments, offering flexibility as a suspended plate magnet or integrated into existing conveying systems.

Wide Applicability:

Suitable for both indoor and outdoor applications. Resistant to high temperatures, dust, and moisture, it performs reliably under harsh operating conditions.

High Efficiency:

Optimized magnetic circuit ensures deep penetration and effective capture of buried ferrous contaminants.

Safe and Explosion-Proof:

With no electrical components, the RCYB eliminates spark hazards, making it ideal for use in flammable and explosive environments.


 RCYB Belt Permanent Suspended Plate MagnetParameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (mm)

Magnetic Field Intensity (mT)

Material Thickness (≤mm)

Applicable Belt Speed (≤m/s)

Weight (kg)

Overall Dimensions (mm)

L

D

H

RCYB-4

400

125

70

60

4.5

105

400

300

220

RCYB-4-1

400

75

70

30

65

400

250

150

RCYB-5

500

150

70

90

198

500

350

260

RCYB-5-1

500

100

70

50

96

500

280

180

RCYB-6

600

175

70

120

295

600

450

280

RCYB-6-1

600

130

70

60

158

600

360

180

RCYB-6.5

650

200

70

150

380

650

600

300

RCYB-6.5-1

650

175

70

100

310

650

600

110

RCYB-8

800

250

70

200

550

900

800

360

→ Click here to get RCYB Belt Permanent Suspended Plate Magnet quotation  

 RCYB Belt Permanent Suspended Plate Magnet Key Application Scenarios

Power Industry

Protects crushers and coal mills in coal-fired power plants.

Mining and Ore Processing

Removes iron debris during crushing and beneficiation processes.

Metallurgy

Prevents damage to smelting equipment by purifying raw materials.

Building Materials

Safeguards grinding machinery in cement and aggregate production.

Chemical Processing

Ensures purity in powder and granular material handling systems.

Food and Grain Processing

Eliminates metallic contaminants to ensure product safety.

Recycling and Waste Management

Recovers metal pieces from solid waste streams.
 
This suspended permanent magnet serves as a versatile and eco-friendly alternative to traditional suspended belt magnet systems in numerous applications.

 → Click here  for more application information  

RCYB Belt Permanent Suspended Plate Magnet Key Application ScenariosRCYB Belt Permanent Suspended Plate Magnet Key Application Scenarios

  RCYB Belt Permanent Suspended Plate Magnet Operation & Maintenance Guide
                               

 

Installation Methods:

▪ Install at the head pulley of belt conveyors where material trajectory aids separation.
▪ For slow-speed belts (<2m/s), mid-section installation near the tail pulley is applicable.
▪ Adjust suspension height between 300–500mm based on material burden depth.

Operation and Cleaning:

Pre-Operation Check: Inspect the magnet surface for accumulated iron and confirm secure mounting.
Routine Monitoring: Remove captured metals regularly to maintain magnetic efficiency.
Cleaning Options:
  • Manual cleaning using non-magnetic tools or gloves.
  • Optional self-cleaning mechanism with an integrated suspended belt magnet style conveyor for automatic discharge.
 
 
 
 
       
 RCYB Belt Permanent Suspended Plate Magnet Operation & Maintenance Guide

RCYB Belt Permanent Suspended Plate Magnet Operation & Maintenance Guide

Maintenance Guidelines:

▪ Regularly clean the magnet surface to prevent iron buildup.
▪ Inspect anti-corrosion coatings for outdoor units periodically.
▪ Use a protective cover during extended inactivity to avoid contamination.

Safety Notes:

▪ Avoid using ferrous tools near the magnet.
▪ Increase cleaning frequency when processing iron-rich materials.
▪ Keep metallic objects away during maintenance to prevent accidental attraction.

      

RCYB Belt Permanent Suspended Plate Magnet Customized Design

 
RCYB Belt Permanent Suspended Plate Magnet Customized Design

The RCYB Series supports tailored solutions for diverse operational needs:

  • Magnetic Strength: Standard and enhanced magnetic circuits available.

  • Dimensions: Custom sizes for belt widths ranging from 500mm to 2000mm.

  • Mounting Configurations: Fixed, mobile, or inclined installation designs.

  • Protection Enhancements: Additional dust, water, or corrosion resistance.

  • Automation Upgrade: Optional auto-cleaning belt for continuous operation.

  • Special Designs: Explosion-proof and high-temperature models (up to 150°C).

Conclusion

The RCYB Series Suspended Permanent Magnet Separator stands out as an efficient, economical, and maintenance-free solution for iron removal applications. Weifang Hengji provides comprehensive technical support and custom engineering to ensure optimal performance across various industries.

 
Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.