suspended magnet in coal handling plant
suspended magnet in coal handling plant
suspended magnet in coal handling plant
Model No: RCDB

Disc Suspended Electro Magnet Separator​

● Strong Magnetism: Optimized circuit, deep penetration, removes 0.1–35kg iron.

● Fully Sealed: Potted coil, resists dust/water/corrosion.

● Efficient Cooling: Ribbed fins, low heat, continuous duty.

● Energy Saving: Oil-free, 30% less power, quiet.

● Safe & Reliable: F-insulation, IP54, stable power, maintenance-free.

● Customizable: Natural/air cooling, special types available.
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 RCDB Disc Suspended Electro Magnet Separator​Overview 

 
The RCDB Series represents advanced suspended electro magnet technology designed for efficient removal of tramp iron from various non-magnetic materials. Engineered with a fully sealed, self-cooling structure and encapsulated with specialized electrical resin, this equipment delivers exceptional magnetic penetration, powerful adsorption capability, and superior resistance to environmental factors including dust, moisture, and corrosion.
 
This suspended electro magnet demonstrates remarkable reliability in challenging operational conditions across multiple industries. The innovative magnetic circuit design ensures effective extraction of ferrous impurities ranging from 0.1 to 35 kg, establishing it as an optimal solution for material purification requirements where conventional disc magnetic separator systems might prove inadequate.
disc type iron remover
 

RCDB Disc Suspended Electro Magnet Separator​ Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
 

High-Performance Design

The RCDB suspended electro magnet features computer-optimized magnetic circuit, delivering deep penetration and uniform field distribution. This disc magnetic separator extracts 0.1-35 kg ferrous impurities with stable performance.

Efficient Cooling & Durability

Corrugated cooling fins increase heat dissipation by 3-4 times. Vacuum-potted coil provides excellent moisture and corrosion resistance, making this suspended magnet in coal handling plant reliable in harsh conditions.

Energy Efficiency

Consumes 30% less energy than conventional separators. Oil-free cooling eliminates contamination risks, meeting environmental standards for this suspended electro magnet.

Safety & Reliability

IP54 protection rating with integrated control system ensures stable operation. Suitable for long-term continuous use in this disc magnetic separator.

Easy Maintenance

Requires only periodic removal of collected materials and electrical inspections. This suspended magnet in coal handling plant reduces operational complexity and costs.


 RCDB Disc Suspended Electro Magnet SeparatorParameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Max. Material Thickness (≤mm)

Excitation Power (≤kw)

Max. Applicable Belt Speed (≤m/s)

Weight (kg)

Overall Dimensions (mm)

A

B

DΦ

dΦ

RCDB-3

300

75

70

50

0.4

4.5

185

210

250

400

280

RCDB-4

400

100

70

70

0.6

300

240

280

500

400

RCDB-5

500

150

70

90

1

430

280

325

610

450

RCDB-6

600

175

70

120

1.6

580

280

325

710

500

RCDB-6.5

650

200

70

150

2

680

280

325

816

640

RCDB-8

800

250

70

200

3.6

950

310

355

960

780

RCDB-10

1000

300

70

250

5

1520

310

360

1200

920

RCDB-12

1200

350

70

300

6.8

2250

310

365

1400

1000

RCDB-14

1400

400

70

350

9

2950

405

485

1650

1400

RCDB-16

1600

450

70

400

13

4800

460

540

1900

1650

RCDB-18

1800

500

70

450

18

6900

530

610

2150

1800

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 RCDB Disc Suspended Electro Magnet Separator Key Application Scenarios

Power Industry

The RCDB suspended electro magnet is widely used in coal-fired power plants for tramp iron removal from coal handling systems. It protects critical equipment like crushers and pulverizers, ensuring continuous operation.

Mining & Metallurgy

This disc magnetic separator efficiently removes iron contaminants from various ores during processing. It improves ore grade and protects downstream equipment while withstanding harsh mining environments.

Construction Materials

The separator removes ferrous materials from raw ingredients in cement and glass manufacturing. This suspended magnet in coal handling plant extends equipment service life and maintains product quality.

                       RCDB Disc Suspended Electro Magnet Separator Key Application Scenarios 1

Coal Processing

As an essential suspended electro magnet in coal preparation, it enables effective recovery of heavy media and purifies coal by removing iron contaminants.

Chemical Industry

The equipment ensures product purity by removing iron particles from fertilizers and plastic granules. Its sealed construction suits various chemical environments.

Additional Applications

The RCDB series serves recycling facilities, food processing, and aggregate production. This disc magnetic separator is versatile for any operation requiring efficient tramp iron removal.

 RCDB Disc Suspended Electro Magnet Separator Operation & Maintenance Guide

 

Installation Requirements 

Mount above conveyor systems with height adjustment according to material depth specifications. Outdoor installations require additional weather protection for electrical components.
 

Operational Procedures

Verify power supply compatibility (standard AC380V) and ensure proper grounding before initialization. Conduct preliminary no-load testing for 30 minutes to verify thermal and acoustic performance.
 
 
 
 
 
 
 
                        RCDB Disc Suspended Electro Magnet Separator Operation & Maintenance Guide

RCDB Disc Suspended Electro Magnet Separator Operation & Maintenance Guide

Maintenance Protocol

Perform regular removal of accumulated ferrous materials (manual or automatic depending on configuration). Monthly inspection of control cabinet connections and cooling system components is recommended.

Safety Considerations

Avoid operation beyond rated capacity limits and exclude use in potentially explosive or highly corrosive atmospheres. Specific precautions apply for suspended magnet in coal handling plant applications regarding environmental compatibility.

      

RCDB Disc Suspended Electro Magnet Separator Customized Design

                RCYA Hump Magnet Magnetic Separator Customized Design

Model Selection

Comprehensive range including RCDB-8 (800mm belt width) through RCDB-12 (1200mm belt width) to match various capacity requirements. Choice between self-cooling (RCDB) and forced-air cooled (RCDB-F) configurations.

Specialized Variants

Explosion-proof (ExdI certified) models for underground mining applications, plus T-series units with enhanced magnetic intensity (90-150mT). Custom geometric configurations available for space-constrained installations.

Integrated Systems

Complete solutions including control cabinets, support structures, and metal detector integration for comprehensive tramp iron removal systems.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.