iron magnetic separator​
iron magnetic separator​
iron magnetic separator​
Model No: RCDC

Cross Belt Iron Magnetic Separator

The RCDC air-cooled self-unloading iron remover is innovatively developed based on the RCDA series air-cooled suspended electromagnetic iron remover.
Quantity :
Contact Now

 RCDC Cross Belt Iron Magnetic SeparatorOverview 

 
The RCDC Series Air-Cooled Self-Cleaning Electromagnetic Separator from Weifang Hengji represents advanced iron magnetic separator technology. This sophisticated cross belt magnetic separator combines electromagnetic principles with automated cleaning, building upon the proven RCDB series with enhanced cooling fans and discharge systems.
 
Designed for fully automated operation, this industrial iron magnetic separator generates powerful magnetic fields to extract ferrous contaminants from conveyed materials. The system automatically discharges captured metal objects without manual intervention, making it ideal for high-volume material handling.
 
The RCDC series excels in mining, power generation, building materials, and chemical processing industries. This cross belt magnetic separator delivers reliable performance in demanding operational environments where continuous iron removal is essential.
air-cooled self-unloading iron remover
 

RCDC Cross Belt Iron Magnetic Separator Specifications & Features

RCYA Hump Magnet Magnetic Separator Schematic Diagram
High-Efficiency Separation Performance
Featuring computer-optimized magnetic circuit design, this cross belt magnetic separator delivers magnetic field strength up to 5500GS, effectively removing ferrous objects weighing 0.1-35kg. The advanced magnetic system ensures thorough contamination removal from various material streams.

Automated Cleaning System

Equipped with cycloidal reducer-driven discharge belts, this iron magnetic separator enables continuous automatic operation without manual cleaning requirements. The self-cleaning mechanism maintains consistent performance while minimizing operational intervention.

Intelligent Temperature Management

Multiple integrated temperature sensors work with forced air cooling systems to maintain safe operating temperatures. This intelligent thermal protection ensures reliable operation of the cross belt magnetic separator under varying load conditions.

Energy Efficiency and Reliability

Consuming 30% less energy than conventional separators, this iron magnetic separator meets modern environmental standards while operating below 79dB noise levels. Vacuum-potted excitation coils with IP54 protection ensure dependable performance in challenging industrial environments.

Maintenance-Friendly Design

Drum-shaped rollers provide automatic belt tracking, while accessible tensioning devices simplify maintenance. The modular design of this cross belt magnetic separator facilitates quick component replacement when necessary.


 RCDC Cross Belt Iron Magnetic SeparatorParameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Fan Power (kw)

Driving Power (kw)

Overall Dimensions (mm)

Applicable Belt Speed (≤m/s)

Weight (kg)

A

E

C

RCDC-6.5

T1

650

200

90

3.0

0.37

1.5

2160

1100

820

4.5

1530

T2

120

5.0

0.75

1.5

2160

1100

820

1680

T3

150

8.0

1.1

1.5

2160

1100

820

1750

RCDC-8

T1

800

250

90

5.0

0.37

2.2

2340

1260

860

4.5

2100

T2

120

9.0

0.75

2.2

2340

1260

860

2350

T3

150

13.0

1.1

3.0

2340

1260

860

2480

RCDC-10

T1

1000

300

90

7.5

0.75

3.0

2810

1480

1020

4.5

2650

T2

120

12.5

1.1

3.0

2810

1480

1020

3380

T3

150

16.5

1.5

4.0

2810

1480

1020

3950

RCDC-12

T1

1200

350

90

10.0

1.5

4.0

3010

1620

940

4.5

4150

T2

120

14.0

1.5

4.0

3010

1620

1000

4650

T3

150

21.0

2.2

5.5

3010

1620

1040

5740

RCDC-14

T1

1400

400

90

14.0

1.5

4.0

3010

1860

1070

4.5

5500

T2

120

18.0

0.75×2

5.5

3280

1860

1070

7250

T3

150

26.0

0.75×2

5.5

3280

1860

1070

8160

RCDC-16

T1

1600

450

90

15.0

1.5

5.5

3590

2060

1150

4.5

6900

T2

120

32.0

1.1×2

5.5

3590

2060

1150

8670

T3

150

32.0

1.5×2

7.5

3590

2060

1150

10270

RCDC-18

T1

1800

500

90

19.0

1.1×2

7.5

3800

2300

1245

4.5

9070

T2

120

28.0

1.5×2

7.5

3800

2300

1245

13150

T3

150

38.0

2.2×2

11.0

3800

2300

1245

15120

RCDC-20

T1

2000

550

90

24.0

1.5×2

7.5

2660

2500

1450

4.5

13400

T2

120

32.5

2.2×2

11.0

2660

2500

1450

16500

T3

150

28.0

2.2×2

11.0

2660

2500

1450

19830

RCDC-22

T1

2200

600

90

28.0

1.5×2

11.0

2410

2700

1600

4.5

16900

T2

120

36.0

2.2×2

11.0

2410

2700

1600

20830

T3

150

52.0

3.0×2

15.0

2410

2700

1600

24430

→ Click here to get RCDC Cross Belt Iron Magnetic Separator quotation  

 RCDC Cross Belt Iron Magnetic Separator Key Application Scenarios

Large-Scale Mining Operations

This iron magnetic separator protects crushing equipment in iron and coal ore handling systems, serving as essential equipment for mineral processing facilities where ferrous contamination removal is critical.

Thermal Power Generation

The cross belt magnetic separator removes hazardous materials including detonators and metal fragments from coal conveying systems, ensuring operational safety and equipment protection in power generation facilities.

Cement and Building Materials

Enhancing product quality by eliminating ferrous contaminants from limestone and clinker processing lines, this iron magnetic separator is ideal for construction materials production where purity standards are essential.

Port and Terminal Operations

The cross belt magnetic separator effectively separates metal impurities during bulk material handling operations, protecting conveying equipment and maintaining material purity in port logistics applications.

Metallurgical Industry

Safeguarding precision rolling equipment in raw material preprocessing systems, this iron magnetic separator prevents damage from metal contamination in demanding metallurgical processes.

Chemical Processing

Ensuring production safety through raw material purification, the cross belt magnetic separator maintains process integrity and product quality in chemical manufacturing operations.
 

 → Click here  for more application information  


  RCYA Hump Magnet Magnetic Separator Key Application Scenarios
RCYA Hump Magnet Magnetic Separator Key Application Scenarios

 RCDC Cross Belt Iron Magnetic Separator Operation & Maintenance Guide
                               

 

Installation Requirements

Install the cross belt magnetic separator above conveyor head drums with hanging height adjusted according to material thickness (400-600mm for standard models). Maintain level installation with maximum 15° inclination. Weather protection covers are recommended for outdoor applications of this iron magnetic separator.

Operating Procedures

Follow proper startup sequence: initiate discharge belt operation before energizing the electromagnetic system. Regularly monitor operating current, voltage, and fan operation status during runtime of the cross belt magnetic separator.
 
 
 
 
 
 
          RCDC Cross Belt Iron Magnetic Separator Operation & Maintenance Guide

RCDC Cross Belt Iron Magnetic Separator Operation & Maintenance Guide

Maintenance Schedule

Clean cooling fan filters weekly. Perform quarterly coil insulation resistance tests (≥150MΩ) for the iron magnetic separator. Replace reducer grease annually. Regularly empty collection containers to prevent overflow.

Safety Precautions

Keep magnetic materials at least 2 meters away during operation of the cross belt magnetic separator. Always disconnect main power and verify de-energization before maintenance. Avoid use in strongly corrosive environments for the iron magnetic separator.

      

RCDC Cross Belt Iron Magnetic Separator Customized Design

 
RCDC Cross Belt Iron Magnetic Separator Customized Design

Standard Model Range

The RCDC series cross belt magnetic separator is available in models from RCDC-8 to RCDC-18, compatible with belt widths from 800-1800mm. Multiple voltage options include 380V/660V/1140V configurations.

Specialized Configurations

Explosion-proof models feature ExdⅡBT4 certification for hazardous locations. High-altitude versions offer enhanced cooling for 2000-4000 meter elevations. Corrosion-resistant designs utilize stainless steel construction for chemical and marine environments. Intelligent systems incorporate PLC integration for remote monitoring of this iron magnetic separator.

Value-Added Services

Complete metal detector synchronization systems ensure comprehensive protection. Professional on-site installation and commissioning support. Regular equipment inspection programs maintain optimal performance. Efficient spare parts supply chain guarantees minimal downtime.
 
The RCDC series cross belt magnetic separator has become the preferred choice for modern production lines due to its high automation level, effective separation performance, and operational reliability. Customers can select standard products or customized solutions based on specific operational requirements for this iron magnetic separator.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

Posted on

-

A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

Posted on

+

A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

Posted on

+

A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

Posted on

+

A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

Posted on

+

A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.