electro overband magnets​
electro overband magnets​
electro overband magnets​
Model No: RCDD

Electro magnets & Overband Magnetic Separator​

● High Efficiency: Strong magnetic field removes 0.1–50kg iron impurities

● Auto Cleaning: Self-cleaning belt, unmanned operation

● Energy Saving: 30% less power than conventional separators

● Fully Sealed: Dust/water/corrosion resistant for harsh conditions

● Smart Control: Adjustable magnetic field via silicon-controlled rectifier

● Self-Tracking: Drum-shaped rollers prevent belt deviation

● Long Lifespan: F-class insulation, vacuum-potted magnetic system

● Flexible Installation: Fits conveyor head or middle section

● Safe & Reliable: IP55 rating, stable operation

● Customizable: Standard/enhanced models for different needs
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 RCDD Electro magnets & Overband Magnetic Separator​Overview 

The RCDD Series Self-Cleaning Electromagnetic Separator is an advanced electro overband magnets system designed for automatic ferrous impurity removal. This overband magnetic separator utilizes electromagnetic principles with fully sealed, vacuum-potted construction, offering exceptional resistance to dust, moisture, and corrosion.

The integrated automatic cleaning mechanism enables continuous operation without manual intervention, making this electro overband magnets system ideal for bulk material handling across various industries. The equipment provides reliable protection for downstream machinery including crushers and conveyors.

With applications in power generation, mining, metallurgy, and chemical processing, this overband magnetic separator represents a comprehensive solution for modern industrial separation requirements. The system combines innovative magnetic technology with practical design for consistent performance in challenging environments.

belt type electromagnetic iron remover
 

 RCDD Electro magnets & Overband Magnetic Separator​ Specifications & Features

RCDD Electro magnets & Overband Magnetic Separator Schematic Diagram
High-Efficiency Separation Performance
The optimized magnetic circuit delivers strong field intensity and deep penetration, effectively removing ferrous objects weighing 0.1-50kg. This electro overband magnets system ensures thorough contamination removal, protecting processing equipment from damage.

Automated Cleaning Operation

Equipped with drive motor and discharge belt system, the overband magnetic separator provides continuous automatic operation without manual intervention. The self-cleaning mechanism maintains consistent performance while minimizing operational requirements.

Energy Efficiency and Reliability

Consuming 30% less energy than conventional separators, this electro overband magnets system reduces operational costs. Featuring IP55 protection and fully sealed construction, the equipment withstands harsh operating conditions with vacuum-potted coils ensuring long service life.

Intelligent Control System

The silicon-controlled rectifier power supply allows flexible magnetic field adjustment. This smart control enhances the overband magnetic separator's adaptability to varying process requirements and material characteristics.

Maintenance-Friendly Design

Drum-shaped rollers provide automatic belt tracking, while accessible components simplify maintenance. These features reduce downtime and ensure long-term efficiency of the electro overband magnets system.


 RCDD Electro magnets & Overband Magnetic SeparatorParameters

 

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Max. Material Thickness (≤mm)

Excitation Power (≤kw)

Driving Power (≤kw)

Max. Applicable Belt Speed (≤m/s)

Weight (kg)

Overall Dimensions (mm)

4.5

A

B

C

D

E

RCDD-5

500

150

70

100

1

1.5

950

1915

882

623

758

1060

RCDD-6

600

175

70

130

1.8

1.5

1180

2045

1034

623

910

1200

RCDD-6.5

650

200

70

150

2

2.2

1250

2174

1120

664

988

1290

RCDD-8

800

250

70

200

3.0

2.2

1770

2423

1229

677

1088

1506

RCDD-10

1000

300

70

250

4.5

3.0

2380

2690

1561

711

1420

1730

RCDD-12

1200

350

70

300

5.8

3.0

3170

2927

1720

731

1580

2005

RCDD-14

1400

400

70

350

6.7

4.0

4800

3500

2050

1050

1800

2000

RCDD-16

1600

450

70

400

9.5

5.5

5300

3900

2450

1180

2200

2350

RCDD-18

1800

500

70

450

12.5

7.5

6210

4400

2850

1290

2600

2800

→ Click here to get RCDD ELectro Magnets & Overband Magnetic Separator quotation  

 RCDD Electro magnets & Overband Magnetic Separator Key Application Scenarios

Power Generation Industry
This overband magnetic separator protects coal pulverizers and crushers in thermal power plants, serving as essential equipment for ensuring uninterrupted power generation. The electro overband magnets system effectively removes ferrous contaminants from coal handling systems.

Mining Operations

The overband magnetic separator provides effective ferrous contamination removal for iron ore and coal processing lines. This electro overband magnets equipment safeguards crushing and screening equipment in mineral processing facilities.

Metallurgical Processing

In steel plants, the overband magnetic separator secures raw material handling systems and enhances scrap metal processing efficiency. The electro overband magnets system protects sensitive metallurgical equipment from damage.

 
RCDD Electro magnets & Overband Magnetic Separator Key Application ScenariosRCDD Electro magnets & Overband Magnetic Separator Key Application Scenarios
 

Building Materials & Chemical Industry

The overband magnetic separator ensures contaminant-free operation in cement plants and maintains product quality in chemical processing. This electro overband magnets equipment purifies raw materials in fertilizer and plastic manufacturing.

Coal Processing & Port Operations

The overband magnetic separator safeguards conveying equipment in coal preparation plants and port facilities. The electro overband magnets system prevents damage from metallic contaminants in bulk material handling operations.

 RCDD Electro magnets & Overband Magnetic Separator Operation & Maintenance Guide
                               

Installation Requirements

Install the overband magnetic separator above conveyor head or middle sections, adjusting height based on material thickness and belt speed. Weather protection is mandatory for outdoor applications of this electro overband magnets system. Ensure secure mounting to prevent vibration during operation.

Operating Procedures

Adjust current output to minimum before powering up the electro overband magnets. Gradually increase current to appropriate levels after energizing. Regularly monitor discharge belt operation and track performance parameters including current and voltage readings for the overband magnetic separator.
 
 
 
         RCDD Electro magnets & Overband Magnetic Separator Operation & Maintenance Guide

RCDD Electro magnets & Overband Magnetic Separator Operation & Maintenance Guide

Maintenance Schedule

Perform regular inspection of reducer lubrication for the electro overband magnets. Maintain equipment cleanliness to prevent dust accumulation. Check electrical connections periodically. Empty collection containers regularly to prevent overflow from the overband magnetic separator.

Safety Precautions

Maintain safe distance from strong magnetic fields during operation of the electro overband magnets. Always disconnect power before maintenance activities. Avoid use in explosive atmospheres. Keep ferrous tools away from operating overband magnetic separator equipment.

      

RCDD Electro magnets & Overband Magnetic Separator Customized Design

 
RCDD Electro magnets & Overband Magnetic Separator Customized Design

Standard Models

The RCDD series electro overband magnets are available in models from RCDD-6 to RCDD-20, compatible with belt widths from 600-2000mm. Both standard and enhanced (T1/T2/T3) magnetic strength versions of this overband magnetic separator are available to meet different operational requirements.

Specialized Configurations

Explosion-proof models are offered for hazardous environments. High-temperature versions handle hot material applications. Intelligent systems integrate metal detectors with automatic controls for the electro overband magnets. Enhanced magnetic models deliver field strength exceeding 150mT for this overband magnetic separator.

Value-Added Services

Complete system integration solutions including conveyor synchronization. Professional on-site installation and commissioning support for electro overband magnets. Comprehensive operation and maintenance training programs. Equipment performance optimization services for the overband magnetic separator. Rapid spare parts supply chain ensuring minimal downtime.
The RCDD series has become the preferred choice due to its high efficiency, reliability, and intelligent features. Customers can select standard electro overband magnets or customized overband magnetic separator solutions based on specific operational requirements.

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.