Model No: RCDF

Oil-cooled Suspended Conveyor Electro Suspension Magnet

● Strong Magnetism: Optimized circuit, 120–150mT field

● Efficient Cooling: Oil cooling, 3–4x better heat dissipation

● Auto Cleaning: Cycloidal motor, self-tracking belt

● Durable: Sealed, IP65, fits harsh conditions

● Energy Saving: 30% less power, under 65dB

● Smart Control: Overload, oil temp, and low oil protection

● Easy Maintenance: Modular, quick service access
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RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Overview 

 
The RCDF Series from Weifang Hengji represents a high-performance suspended conveyor magnet system featuring advanced oil circulation cooling technology. This electro suspension magnet utilizes transformer oil-immersed excitation coils with forced oil circulation through built-in pumps, delivering exceptional magnetic performance with low temperature rise and extended service life.
 
Equipped with an automatic iron removal mechanism, this industrial suspended conveyor magnet enables continuous operation without interruption. The robust design of this electro suspension magnet ensures reliable performance in high-load, high-temperature industrial production lines, making it ideal for applications where consistent iron removal is critical for equipment protection and product purity.
           RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Overview
 

RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Specifications & Features

RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Schematic Diagram
 

Exceptional Heat Dissipation

The integrated oil circulation cooling system improves heat dissipation efficiency by 3-4 times compared to conventional designs. This electro suspension magnet maintains optimal working temperature under heavy load conditions during extended operation.

Superior Magnetic Strength

Computer-optimized magnetic circuit design delivers field strength up to 120-150mT. This suspended conveyor magnet effectively captures ferrous contaminants embedded in material flows with deep magnetic penetration.

Fully Automatic Operation

High-performance cycloidal reducer motors and self-tracking discharge belts enable unmanned continuous operation. The automated electro suspension magnet reduces labor requirements while ensuring consistent iron removal performance.

Extended Service Life

Fully sealed construction with Class F insulation provides IP65 protection. This suspended conveyor magnet withstands harsh environments while maintaining reliable performance for years.

Energy Efficiency

The optimized design consumes 30% less energy than conventional separators with noise below 65dB. The closed oil circuit system in this electro suspension magnet eliminates environmental contamination risks.


 RCDF Oil-cooled Suspended Conveyor Electro Suspension MagnetParameters

Model

Sub - model

Applicable Belt Width (mm)

Rated Lifting Height (mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Driving Motor Power (kw)

Overall Dimensions (mm)

Applicable Belt Speed (≤m/s)

Weight (kg)

ABC

RCDF-6.5

T1

650

200

90

3.0

1.5

2160

710

900

4.5

1730

T2

120

5.0

1.5

2160

750

940

1880

T3

150

8.0

1.5

2160

750

970

1950

RCDF-8

T1

800

250

90

5.0

2.2

2340

900

970

4.5

2400

T2

120

9.0

2.2

2340

900

1010

2650

T3

150

13.0

3.0

2340

900

1050

2780

RCDF-10

T1

1000

300

90

7.5

3.0

2810

1100

1080

4.5

3050

T2

120

12.5

3.0

2810

1100

1140

3780

T3

150

16.5

4.0

2810

1100

1170

4350

RCDF-12

T1

1200

350

90

10.0

4.0

3010

1300

1200

4.5

4650

T2

120

14.0

4.0

3010

1300

1260

5150

T3

150

21.0

5.5

3010

1300

1300

6240

RCDF-14

T1

1400

400

90

14.0

4.0

3010

1460

1300

4.5

6100

T2

120

18.0

5.5

3280

1460

1370

7850

T3

150

26.0

5.5

3280

1460

1420

8760

RCDF-16

T1

1600

450

90

15.0

5.5

3590

1660

1400

4.5

7600

T2

120

32.0

5.5

3590

1660

1460

9370

T3

150

32.0

7.5

3590

1660

1520

10970

RCDF-18

T1

1800

500

90

19.0

7.5

3800

1950

1500

4.5

9870

T2

120

28.0

7.5

3800

1950

1600

13950

T3

150

38.0

11.0

3800

1950

1670

15920

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 RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Key Application Scenarios

Power Generation Industry

Protects coal crushers and pulverizers in thermal power plants, serving as crucial electro suspension magnet equipment for preventing mechanical damage in coal handling systems.

Mining Operations

The suspended conveyor magnet effectively removes metal contaminants from various ore processing lines, extracting tramp iron from crushed materials during production processes.

Metallurgical Industry

Safeguards crushers and grinding equipment in raw material handling systems at steel plants, where the electro suspension magnet ensures uninterrupted production flow.

RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Key Application ScenariosRCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Key Application Scenarios

Building Materials Production

Prevents equipment damage in cement plant raw material preparation systems, with the suspended conveyor magnet removing ferrous contaminants from production lines.

Chemical Processing

Ensures material purity in chemical raw material conveying systems, where the electro suspension magnet maintains product quality and production safety.
 

 RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Operation & Maintenance Guide

 

Basic Operation

Startup sequence: activate oil pump → start discharge belt → power on the electro suspension magnet. Shutdown: disconnect power → stop belt after 5 minutes → turn off oil pump. Daily checks include oil level (midpoint of sight glass), belt tracking, and abnormal noises for the suspended conveyor magnet.

Installation Guidelines

Install preferably above conveyor head discharge area. Maintain 20-40cm between magnet pole face and belt. Operating environment: -20℃ to 40℃, humidity ≤90% for the electro suspension magnet.
 
 
 
 
 
 
            RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Operation & Maintenance Guide
RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Operation & Maintenance Guide

Maintenance

Monthly surface cleaning and oil checks. Quarterly bearing lubrication. Annual transformer oil replacement. Monitor oil temperature (40-80℃) and operating current (±10% of rated value) for the suspended conveyor magnet.

Important Notes

Strong magnetic fields present during operation. Always power off before maintenance. Automatic shutdown activates at >90℃ oil temperature. Troubleshooting: check oil level/current for weak magnetic force; adjust tensioning for belt misalignment; immediate stop for unusual noises in the electro suspension magnet.

      

RCDF Oil-cooled Suspended Conveyor Electro Suspension Magnet Customized Design

 
RCYA Hump Magnet Magnetic Separator Customized Design

Standard Models

RCDF-6 suspended conveyor magnet: 600mm belt width, 120mT magnetic strength
RCDF-8 electro suspension magnet: 800mm belt width, 130mT magnetic strength
RCDF-10 suspended conveyor magnet: 1000mm belt width, 140mT magnetic strength

Special Configurations

Explosion-proof designs for hazardous environments
Custom dimensions for space-constrained installations
Intelligent control systems with remote monitoring
Enhanced cooling for high-temperature applications of electro suspension magnet

Value-Added Services

Professional installation guidance for suspended conveyor magnet Integrated metal detector systems for intelligent iron removal Regular maintenance programs for electro suspension magnet Technical support and troubleshooting assistance

Services Available for HengJI Magnetic Separator Purchasers

Services Available for HengJI Magnetic Separator Purchasers

Full Lifecycle Support Custom Design, Installation & Lifetime Maintenance.

Industry-Specific Solutions Hazardous & Sterile Applications, Metal Recovery.

Rapid Response 24/7 Consultation & 48-Hour Repairs.

Certification Support Training & Compliance Guidance.

Hengji Magnetic Separator Application

Successful application cases of magnetic separation equipment in multiple industries

FAQs

Q: Are you a trading company or a factory?

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A: We are a direct-operated manufacturer of magnetic separators. Our factory covers 20,000 square meters, employs 150 people, and features over ten standardized production and testing workshops, equipped with a full suite of modern production equipment. Please feel free to visit our factory.

Q: What is your payment terms?

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A: By TT(Telegraphic Transfer), 100% or 30% Deposit before production and 70% balance payment will be paid off after sending product pictures and before loading from factory.

Q: How long is the guarantee period of your products?

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A: The guarantee period is 1 year, pls ask sales staff for more details. And we will supply lifelong technical support service and the spare parts at lowest cost.

Q: Is it possible to produce customized products ?

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A: Yes, most of our products are produced as required.

Is it possible to provide sample for your factory to do ore-dressing experiment?

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A: Yes, technology consulting is available and we’d like to arrange mineral beneficiation experiment after received your sample and provide the equipment selection plan.