Customized services
Hengji Magnetics® | Precision Magnetic Separation Systems
Hengji Magnetics designs precision-engineered magnetic solutions that deliver >99.9% ferrous capture rates for critical material purification. We tailor magnetic circuits, structural configurations, and smart controls to your specific operational challenges—from lithium battery materials to abrasive minerals—ensuring peak performance in extreme environments. Partner with us for lifecycle-supported solutions engineered for impact.
II. Application-Tailored Structural Design
Explosion-Proof & Corrosion-Resistant Models:
➤ Mining/Chemical sectors: ATEX/Ex d IIC T4 certification, 304 SS H₂S-resistant housing
High-Temperature Systems:
➤ Calcined ore applications: 150°C-rated magnetic assemblies (ceramic-encapsulated coils) with active
coolingSpace-Constrained Solutions:
➤ Underground/compact facilities: RCYG pipe magnets (<1.2m height), 90° bend installation capability
I. Precision Magnetic Circuit Engineering
Field Intensity Customization:
• 500-18,000 Gs gradient fields optimized for material characteristics (e.g., LiB powders, quartz sand)
• Iron impurity capture rate: >99.9%
Magnetic Source Selection:
• NdFeB permanent magnets (<5% flux decay/10 years)
• Energy-efficient electromagnets (ΔT ≤80°C)
III. Smart Control Integration
IoT Performance Monitoring:
• Real-time PLC + 4G telemetry: captured iron mass, temperature alerts, fault codes (e.g., E03 Overload)
Automated Line Synchronization:
• Metal detector interlock triggers cleaning cycle in <0.5s upon contamination detection
IV. Advanced Functional Upgrades
Wear-Resistance Enhancement:
• Ceramic/polyurethane drum cladding + WC-coated scrapers → 3x service life
Multi-Stage Purification:
• RCT Drum (primary) + GTC High-Gradient (precision) → Residual Fe ≤50ppm
V. Total Lifecycle Partnership
Accelerated Deployment:
• 48-hour solution proposal with complimentary material analysis & separation trials
Lifetime Technical Stewardship:
• 5-year remagnetization program + direct OEM spare parts supply
